2004 Arctic Cat Snowmobile Service Manual

Get your 2004 Arctic Cat snowmobile back in prime condition with this comprehensive service manual. Covering all models, it guides you through every repair procedure with clear instructions. Part #: 0638-313

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Document Details

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Document Number / Seller:
24431 / Dorothy Collins
File Size:
182.37 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Sep 13, 2025

Models Covered & Key Technical Specifications

2004 Arctic Cat Snowmobile Service Manual

Documents service procedures for all 2004 Arctic Cat snowmobile models. | Series "Standard" Container "Manual Vault".

  • Calibrated Travel Rate: 42.5 mm is the standard travel rate for all models specified.
  • Footprint Data: 65 mm bore diameter is a standard footprint data across multiple engine sizes specified.
  • Scan Resolution: 180 degrees is the standard scan resolution for the ignition timing operation.
  • Liquid Volume: 0.02-0.03 L is the standard liquid volume for coolant, specified for the system.
  • Power Rating: 185W is the standard power rating for the lighting coil, specified for the system.
  • Velocity Specs: 0.024 mm is the standard velocity spec for piston pin diameter, specified for the system.

Professional Workshop Service Manual & Technical Specifications

Comprehensive Overhaul Workshop Manual: Arctic Cat Snowmobile 2004 Service Manual Blueprint-Vault

Specification-Class: Carbureted & EFI Systems // System-Coverage: Engine, Fuel, Cooling, APV, Electrical & Troubleshooting Logic // Specification-Class: Maintenance & Repair Procedures.

Engineering chapters address systems, procedures, and introductory information for your 2004 Arctic Cat snowmobile.

Assessment-Parameter Operational-Logic Validation-Data
Cooling System Schematics Includes detailed diagrams for all cooling system components. Provides clear visual references for proper assembly.
EFI System Components Lists all individual EFI components and their functions. Ensures correct identification for troubleshooting.
APV System Operation Explains how the Arctic Power Valve system optimizes performance. Details RPM ranges for valve actuation.
Troubleshooting Engine Provides guidance for diagnosing common engine problems. Aids in identifying and resolving issues efficiently.
Carburetor Specifications Lists detailed specifications for various carburetor models. Crucial for correct tuning and performance.

Properly requiring clear guidance for maintaining and repairing your 2004 Arctic Cat snowmobile. This manual details the systems, procedures, and components necessary for optimal performance and longevity. It includes a complete overview of the fuel system, engine diagnostics, and specialized systems like the APV and ECT. Proper torque specifications are documented throughout to ensure correct assembly and prevent component damage. The manual documents torque specifications for engine components to ensure proper cyclic stress resistance.

FAQ

What is the **required** fluid capacity requirements for the coolant system? keyboard_arrow_down

2.75 L is the minimum coolant capacity required for the liquid cooling system, as specified for proper operation.

Calculate the **specified** component identification for the throttle body assembly. keyboard_arrow_down

5.100-5.600° is the specified throttle valve angle for idle position in the 600/700 cc "Laydown" models.

What values are **essential** for adjustment procedures for the APV system cables? keyboard_arrow_down

0.5 mm (0.020 in.) is the essential differential value for APV system cable measurements, ensuring equal length for proper operation.

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Reviews (3)

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Rated 5 out of 5 stars
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This service manual covers everything you need for maintenance. The breakdown of each component makes it easy to follow.
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Quick download process and the support team was very helpful with my questions! Highly recommend this manual.