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2000-2003 Yamaha Big Bear 400, YFM400 service manual Preview image 1
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2000-2003 Yamaha Big Bear 400, YFM400 service manual

Includes the following models

Big Bear 400, YFM400 / Yamaha Motor Corp., Ltd.

YFM400FWN, YFM400FWNMC

  • YFM400FWN: 4WD model with Hunter Green color
  • YFM400FHN: 4WD model with RealTree Hardwoods HD Camouflage color

Production/model years: 2001, 2002, 2003

File specifications

File size: 12.09 MB
File type: PDF
Language: English
Pages:425

Printable: Yes
Estimated download time: 0.25 Minutes
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Product Information

Table of Contents

1. General Information

  • 1.1 How to Use This Manual
  • 1.2 Model Identification
  • 1.3 General Specifications
  • 1.4 Maintenance Specifications
  • 1.5 Torque Specifications
  • 1.6 Tools and Products

2. Periodic Inspections and Adjustments

  • 2.1 Periodic Maintenance Schedule
  • 2.2 Engine
  • 2.3 Chassis
  • 2.4 Electrical

3. Engine Overhaul

  • 3.1 Engine Removal
  • 3.2 Disassembly
  • 3.3 Inspection and Repair
  • 3.4 Reassembly
  • 3.5 Engine Installation

4. Cooling System

  • 4.1 (If applicable for model variations)

5. Carburetion

  • 5.1 Carburetor Adjustment
  • 5.2 Carburetor Assembly and Disassembly
  • 5.3 Fuel Tank
  • 5.4 Air Filter Maintenance

6. Chassis

  • 6.1 Front Suspension
  • 6.2 Rear Suspension
  • 6.3 Front and Rear Brakes
  • 6.4 Wheels and Tires
  • 6.5 Steering System

7. Electrical System

  • 7.1 Ignition System
  • 7.2 Starting System
  • 7.3 Charging System
  • 7.4 Lights and Switches
  • 7.5 Electrical Components

8. Troubleshooting

  • 8.1 Engine Troubleshooting
  • 8.2 Carburetion Troubleshooting
  • 8.3 Electrical Troubleshooting
  • 8.4 Chassis Troubleshooting

9. Wiring Diagram

  • 9.1 Detailed Wiring Diagram

10. Appendix

  • 10.1 Service Information
  • 10.2 Storage
  • 10.3 Specifications

11. Index

Mechanics, technicians, and owners find the 2000-2003 Yamaha Big Bear 400, YFM400 repair manual incredibly useful due to its detailed and comprehensive nature, providing step-by-step instructions for maintenance, repair, and troubleshooting.

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