1999-2003 Yamaha V6 Outboard Service Manual
1999-2003 Yamaha V6 Outboard service documentation. Includes diagnostics, removal sequences, and maintenance for fuel system, power unit, and lower unit components. Part number: 67H28197Z811.
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Models Covered & Key Technical Specifications
Multi-System Workshop Repair Manual: Yamaha V6 Outboard Service Manual | 178-Page Technical File Wiring-Compendium
Yamaha V6 Outboard (1999-2003) (67H28197Z811) -- 1999-2003 Authorized Collection for Outboard Motor Set.
- Authorized Locking Torques: 35 Nm is specified as the critical torque value for the flywheel magnet assembly Connections.
- Critical Containment Volume: For optimal operation, 0.9 L controls the standard engine oil capacity Specifications.
- Operational Running Clearance: The water pump impeller requires 2 mm as the maximum tolerance for standard operation Requirements.
- Fundamental Heat Tolerance: The ignition coil connector requires 12 V as the standard output voltage Baseline.
- Specific Weight Data: For optimal performance, 823 mm establishes the overall length Mapping.
- Core Threaded Fastener Data: The fuel injector coupler governs 6 mm as the standard bolt size Configuration.
Professional Workshop Service Manual & Technical Specifications
Multi-System Workshop Repair Manual: Yamaha V6 Outboard Essential Workshop Manual for Yamaha V6 Outboard (1999-2003) | 178-Page Technical File Wiring-Compendium
Coverage-Scope: Models 130TXRA, DX150TLRA, DX150TLRB, DX150TLRX, DX150TLRY, DX150TLRZ, LX150TXRA, LX150TXRX, LX150TXRY, LX150TXRZ, LX200TXRA, LX200TXRZ, PX150TLRX, SX150TXRA, SX150TXRX, SX150TXRY, SX150TXRZ, SX200TXRA, SX200TXRB, SX200TXRZ, VX150TLRA, VX150TLRB, VX150TLRY, 67H28197Z811 // Year-Coverage: 1999-2003 / Outboard Motor Logic // Coverage-Scope: 380 pages. Technical-details.
| Assessment-Parameter | Technical-Path | Context |
|---|---|---|
| Engine Type | 2-Stroke V6 | Comprehensive Component Details |
| Displacement | 2,596 cm³ (158.4 cu. in) | Performance Metrics |
| Ignition System | Microcomputer CDI | Electrical System Overview |
| Fuel System | Sequential Electronic Fuel Inj. | Fuel Delivery and Control |
| Gear Ratio | F-N-R | Transmission Operation |
Technical chapters are organized around the following systems and procedures:
Installation guidelines are provided for the power unit, including detailed steps for its removal and reinstallation. Careful procedures outline the proper handling of electrical connections and fuel lines to ensure safe and efficient operation.
Maintenance guidelines are included for the lower unit, covering essential tasks such as gear oil level checks and changes, as well as propeller inspection and replacement. These procedures are crucial for long-term durability.
OEM guidelines are included for the control system, detailing the synchronization of throttle valves and adjustment of the engine idling speed. Proper calibration ensures optimal performance and fuel efficiency.
Transmission service information covers the propeller shaft housing assembly, with comprehensive instructions for disassembly, inspection, and reassembly. This ensures the integrity of the drive system.
HVAC system procedures are included for the water pump, detailing inspection and replacement of the impeller and housing to maintain cooling efficiency.
This manual documents torque specifications for various components to ensure proper service interval reliability.
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