Kawasaki KAF300 Mule 500 Mule 550 Utility Vehicle Service Manual

Official Kawasaki Mule 500/550 Service Documentation

• Covers 1991–1997 Kawasaki Mule 500 and Mule 550 utility vehicles, including KAF300-A1, KAF300-B1, and KAF300-B2 model variants
• Original OEM publication, Second Edition published November 1997
• Contains 15 detailed chapters with comprehensive exploded-view diagrams for every major engine, transmission, and chassis system
• File delivered as a direct download the moment payment clears
• Permanent availability in your purchase account — no re-buy required
• Laid out for standard letter and A4 printing
• OCR text layer lets you jump to a torque spec by keyword
• This second edition is the complete factory-authorized reference for the KAF300-series engine maintenance and chassis configuration

What the Manual Documents:

The 1991–1997 Kawasaki Mule 500 service manual provides technical information for the maintenance of the KAF300 platform. The document contains chapters covering the fuel system, top-end engine components, converter transmission, and lubricating systems, alongside dedicated sections for electrical equipment, steering, and braking assemblies.

Additional segments provide structure for the engine bottom end, removal and installation procedures, and frame geometry. Exploded views illustrate the assembly of the primary torque converter, rocker arm mechanisms, and piston ring orientation for field-service reference.

Specification Highlights:

Engine Top End specifications define valve clearances at 0.12 mm for the 286 mL powerplant. The Kawasaki Mule 500 lubrication system oil capacity is documented at 1.1 liters for standard changes. Cylinder head bolt torque values are specified at 25 Nm in the assembly data. Intake valve guide inside diameter is specified at 7.000–7.015 mm in the Engine Top End specification table. Reference only — always consult a certified technician before performing service on this equipment.

An official factory OEM workshop manual covering the 1991–1997 Kawasaki Mule 500 and Mule 550, documenting engine, chassis, electrical, and fuel-delivery specifications for the KAF300-series vehicle builds.