Kawasaki KAF300 Mule 500 Mule 550 Utility Vehicle Service Manual

Technician-level documentation for diagnostics, removal sequences, and maintenance for the Kawasaki Mule 500/550: engine top end, converter system, engine lubrication, and engine bottom end. Part # JK1AFBB1MB500001.

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Document Details

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Document Number / Seller:
24551 / Walter Edwards
File Size:
51.89 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
UTV
Last updated / verified
Feb 7, 2025

Models Covered & Key Technical Specifications

Practical Diagnostic Hydraulic Manual: UTV Official Factory Manual for Kawasaki KAF300, Mule 500 & 550 Field-Reference

Kawasaki Mule 500/550 (JK1AFBB1MB500001) - 1997 Integrated Digest for Mule 500 / Mule 550 Record.

  • Calibrated Maximum Resolution: 1200 dpi establishes the maximum print output Architecture.
  • Rated Assembly Torques: For optimal operation, 15-30C defines the environmental limit Framework.
  • Published Capacity Limits: 450 W -- signifies the active printing consumption Threshold.
  • Authorized Energy Draw: The formatter board requires 64 MB for standard operation Logic.
  • Maximum Burn-in Temperature: Maximum throughput reaches 25 ppm Parameters.
  • Documented Optical Resolution: The formatter board requires 64 MB for standard operation Logic.

Professional Workshop Service Manual & Technical Specifications

Practical Diagnostic Hydraulic Manual: UTV Official Factory Manual for Kawasaki KAF300, Mule 500 & 550 Field-Reference

Kawasaki KAF300, Mule 500, Mule 550 // UTV / Utility Vehicle Logic // Service Manual.

TOP Assessment-Parameter Parameters Framework
Model Application KAF300-A1, KAF300-B1, KAF300-B2 N/A
Engine Type 4-stroke, OHV, 1-cylinder Forced air-cooled
Displacement 286 mL N/A
Drive Train Belt drive Torque converter
Transmission API "GL-5" Hypoid gear oil 2.0 L Capacity
Brakes Drum Hydraulic Internal Expansion

The manual presents information on the following topics:

Inspection guidelines are provided for engine components and chassis systems, including fuel system cleanliness, carburetor adjustments, and brake inspections.

Alignment specifications are included for wheel alignment, including caster, camber, and toe-in measurements.

Reference data is included for periodic maintenance intervals, fluid specifications, and tire air pressure requirements.

This manual covers the following systems: General Information, Fuel System, Engine Top End, Converter System, Engine Lubrication System, Engine Removal/Installation, Engine Bottom End, Transmission/Final Drive, Wheels/Tires, Brakes, Suspension, Steering, Frame, and Electrical System.

Diagnostic procedures are covered for common issues, such as engine not starting, fuel system problems, and electrical system malfunctions. It also details specific procedures for troubleshooting and repair.

This manual documents torque specifications for various fasteners to ensure proper assembly and thermal expansion compensation.

FAQ

What does the **exact** assembly sequence involve? keyboard_arrow_down

25 N·m (2.5 kg-m, 18.0 ft-lb) is the specified torque for engine mounting nuts. Always follow the correct sequence for proper installation.

Reference the **specific** service interval parameters. keyboard_arrow_down

84+ pages contain detailed information on periodic maintenance, including air cleaner element cleaning every 1000 km or annually, and spark plug replacement every 5000 km or annually.

What are the **designated** system architecture requirements? keyboard_arrow_down

API "GL-5" Hypoid gear oil is designated for the transmission. Ensure the oil level is maintained between the upper and lower level lines as specified.

Customer Reviews

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Reviews (5)

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The download process was seamless, and I received the manual right in my inbox without any issues. Customer support was quick to respond to my questions!
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This manual is a must-have for any Kawasaki Mule owner. The detailed sections on engine and transmission maintenance helped me immensely!
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Great experience overall! The download link was sent promptly, and when I reached out for clarification, the support team was very helpful. Five stars!
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I really appreciate the thoroughness of this manual. It covers everything from fuel systems to electrical checks. Definitely worth the price!
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The layout of the manual makes it easy to find what I'm looking for. The troubleshooting section is particularly useful. Highly recommend!