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Kawasaki KAF 300 Mule 500 Utillity Vehicle service manual

Models covered in this manual:

KAF 300 Mule 500 / Kawasaki

File specifications

File size: 56.26 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 1.15 Minutes
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Product Information

Table of Contents

1. General Information

  • Page 1
  • Model identification
  • Vehicle data and specifications
  • General precautions
  • Maintenance schedule

2. Fuel System

  • Page 2
  • Fuel tank
  • Fuel pump
  • Carburetor
  • Fuel filter
  • Fuel line inspection and replacement

3. Engine Top End

  • Page 3
  • Cylinder head
  • Valve adjustment
  • Piston and cylinder
  • Camshaft and timing chain

4. Converter System

  • Page 4
  • Converter description and operation
  • Converter maintenance
  • Belt inspection and replacement

5. Engine Lubrication System

  • Page 5
  • Oil pump
  • Oil filter
  • Lubrication circuit
  • Oil change procedures

6. Engine Removal / Installation

  • Page 6
  • Engine removal steps
  • Engine installation steps
  • Engine mounting points

7. Engine Bottom End

  • Page 7
  • Crankshaft
  • Connecting rods
  • Main bearings
  • Engine block

8. Transmission / Final Drive

  • Page 8
  • Transmission components
  • Gear shifting mechanism
  • Final drive assembly
  • Differential

9. Wheels / Tires

  • Page 9
  • Wheel specifications
  • Tire specifications
  • Wheel alignment
  • Tire pressure

10. Brakes

  • Page 10
  • Brake system overview
  • Brake pad replacement
  • Brake fluid replacement
  • Brake line inspection

11. Suspension

  • Page 11
  • Front suspension
  • Rear suspension
  • Shock absorbers
  • Suspension adjustment

12. Steering

  • Page 12
  • Steering mechanism
  • Steering alignment
  • Steering column inspection

13. Frame

  • Page 13
  • Frame inspection
  • Frame repair
  • Mounting points for components

14. Electrical System

  • Page 14
  • Battery maintenance
  • Charging system
  • Ignition system
  • Lighting system
  • Wiring diagram

15. Appendix

  • Page 15
  • Torque specifications
  • Special tools
  • Service data

16. Supplement-KAF300B Model

  • Page 16
  • Specific information for KAF300B model
  • Differences from base model
  • Additional maintenance tips

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