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1988-2007 Yamaha XV250, Virago, Route 66 service manual Preview image 1
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1988-2007 Yamaha XV250, Virago, Route 66 service manual

Models covered in this manual:

Yamaha Motor Corporation, Ltd

  • Virago
  • Route 66

Production year(s):

  • 1988
  • 1989
  • 1990
  • 1991
  • 1992
  • 1993
  • 1994
  • 1995
  • 1996
  • 1997
  • 1998
  • 1999
  • 2000
  • 2001
  • 2002
  • 2003
  • 2004
  • 2005
  • 2006
  • 2007

File specifications

File size: 34.29 MB
File type: PDF
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 0.7 Minutes
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Product Information

Table of Contents

General Information

  1. Introduction
  2. Specifications
  3. General Precautions
  4. Special Tools

Periodic Maintenance

  1. Maintenance Schedule
  2. Lubrication
  3. Inspection and Adjustment
  4. Torque Specifications

Engine

  1. Engine Removal and Installation
    • Removal
    • Installation
  2. Cylinder Head
    • Removal
    • Disassembly
    • Inspection
    • Reassembly
    • Installation
  3. Cylinder and Piston
    • Removal
    • Inspection
    • Installation
  4. Clutch
    • Removal
    • Inspection
    • Installation
  5. Gearshift Mechanism
    • Removal
    • Inspection
    • Installation
  6. Crankshaft and Crankcase
    • Removal
    • Inspection
    • Installation

Fuel System

  1. Fuel Tank
    • Removal
    • Installation
  2. Fuel Pump
    • Inspection
    • Replacement
  3. Carburetor
    • Removal
    • Cleaning
    • Adjustment

Cooling System

  1. Radiator
    • Removal
    • Installation
  2. Water Pump
    • Inspection
    • Replacement
  3. Coolant
    • Replacement
    • Testing

Electrical System

  1. Electrical System Overview
  2. Battery
    • Testing
    • Replacement
  3. Charging System
    • Inspection
    • Testing
  4. Ignition System
    • Testing
    • Replacement
  5. Lighting System
    • Bulb Replacement
    • Wiring Inspection

Chassis

  1. Frame
    • Inspection
    • Repair
  2. Front Suspension
    • Inspection
    • Adjustment
  3. Rear Suspension
    • Inspection
    • Adjustment
  4. Wheels and Tires
    • Wheel Removal
    • Tire Replacement
  5. Brakes
    • Brake Pad Replacement
    • Brake Fluid Bleeding
  6. Steering
    • Steering Head Adjustment

Troubleshooting

  1. Engine Problems
    • No Start
    • Poor Performance
  2. Electrical Problems
    • No Power
    • Faulty Charging
  3. Drive System Problems
    • Slipping Belt
    • No Drive

Appendix

  1. Wiring Diagrams
  2. Special Tools
  3. Service Data

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