2000-2006 Yamaha YFM400FWNP Big Bear 400 Service Manual

Field service reference for differential gear lash, drive train assemblies, and 2WD/4WD selector systems. Complete electrical diagnostics with wiring schematics, brake adjustment procedures, and ignition/starting system troubleshooting

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Yamaha Models Covered & Key Technical Specifications

Models: Yamaha YFM400FWNP Big Bear 400

Model Years: 2001

Technical Data:

  • Engine idle speed: 1,450 ~ 1,550 r/min

  • Intake vacuum: 33.3 kPa (250 mmHg, 10 inHg)

  • Pickup coil resistance: 459 ~ 561 ohms at 20 °C (68 °F)

  • Caster angle:

  • Kingpin angle: 13°

  • Headlight bulb: 12 V 30 W/30 W × 2

Technical Specifications
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Document Number / Seller:
24718 / Kevin Thomas
File Size:
43.78 MB
File Type:
PDF
Language:
English
Pages:
427
Printable:
Yes
Category:
ATV
Last updated / verified
Jun 2, 2026

Yamaha Manual Features & Content Preview

Yamaha YFM400FWNP Big Bear 400 Supplementary Service Manual

  • Covers the 2001 Yamaha YFM400FWNP Big Bear 400 (5FUA build)
  • Official 52-page Yamaha OEM publication P/N LIT-11616-15-22, first edition June 2001
  • Features 12 exploded-view diagrams and 18 circuit diagnostic charts
  • Instant download ensures you get the files immediately after purchase
  • Indexed PDF structure allows for fast navigation through technical sections right on your tablet or shop computer

Manual Documentation Scope

When you are troubleshooting the 2001 Big Bear 400, having the exact factory specs on hand saves hours of guesswork. This supplementary service publication details the critical mechanical and electrical data specific to the YFM400FWNP. Inside, you will find refined specifications for engine parameters, chassis geometry, and electrical system diagnostics. Working on these machines always requires proper safety precautions and the right protective gear, especially when testing active electrical loads or lifting the ATV. The guide provides essential wiring schematics for the ignition, starting, lighting, signal, and 2WD/4WD selecting systems. It organizes the troubleshooting logic clearly, guiding technicians through terminal continuity tests, component resistance checks, and circuit voltage verifications. Plus, the instant download format means you can bring these charts directly into the garage without waiting for shipping.

Technical Data Preview

What kind of data is included? The specification section accurately documents the engine idle speed at 1,450 ~ 1,550 r/min and lists the intake vacuum at 33.3 kPa (250 mmHg, 10 inHg). If you are diagnosing ignition issues, the pickup coil resistance is explicitly specified at 459 ~ 561 ohms at 20 °C (68 °F). The manual also defines the front axle geometry, including a 13° kingpin angle and a 4° caster angle. Electrical system references cover details down to the bulb wattage for the dual 12 V 30 W/30 W headlight setup.

Please note that this 2001 supplement contains specialized data and is designed to be used alongside the base YFM400FWNM/NMC service manual for complete procedure steps.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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