1995-2000 Yamaha YP250M Majesty Supplementary Service Manual

Technician-level documentation for the 1995-2000 Yamaha YP250M Majesty, covering maintenance, adjustments, and disassembly. Includes 5GM-AE1.

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Document Details

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Document Number / Seller:
24727 / Joshua Jones
File Size:
7.89 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Maxi Scooter
Last updated / verified
Oct 16, 2025

Models Covered & Key Technical Specifications

Applied Service Field Manual: Yamaha YP250 Majesty manual. Years 1995-2000 Data-Compendium System-Identifier: YP250 Majesty / Yamaha Motor Corporation, Ltd // Machine-Range: 1995-2000 Maxi Scooter / System-Identifier: 5GM-AE1

  • System Data: 395 cc (24.1 cu in) 4-stroke Liquid-cooled engine capacity benchmarks.
  • Core Performance: 10:1 compression ratio establishes the operational limit.
  • Specific Parameters: 168 kg basic weight provides a stable platform.
  • Technical Dimensions: 2140 mm overall length ensures comfortable rider geometry.
  • Crucial Values: 12 L fuel tank capacity supports extended operational range.
  • Universal Output: 1350 mm overall height offers a balanced stance.

Professional Workshop Service Manual & Technical Specifications

Applied Service Field Manual: Yamaha YP250 Majesty manual. Years 1995-2000 Data-Compendium

System-Identifier: YP250 Majesty / Yamaha Motor Corporation, Ltd // Machine-Range: 1995-2000 Maxi Scooter / System-Identifier: 5GM-AE1

Identifier Operational-Logic Framework
YP250 1995-2000 Service Data
5GM-AE1 Engine Overhaul Specifications
Maxi Scooter Maintenance Diagrams

Technical content addresses:* General Information: Scooter Identification, Vehicle Identification Number, Engine Serial Number, Model Label, Features (Oil Indicator Light, Auto Choke System, Ignition Circuit Cut-Off System), Important Information, Preparation for Removal Procedures, Replacement Parts, Gaskets, Oil Seals, O-rings, Lock Washers/Plates, Cotter Pins, Bearings, Oil Seals, Circlips, Checking of Connections, How to Use Conversion Table, Special Tools.

Engine Overhaul Procedures

This section details comprehensive engine overhaul steps, including wire harness and cable management, engine remounting, cylinder head removal, inspection, and installation. It covers camshafts, rocker arms, valves, valve springs, and valve seats, providing systematic data for each component.

Component Specifications

Detailed specifications are provided for the cylinder and piston, including piston and piston rings removal, cylinder inspection, piston pin inspection, piston rings inspection, and the installation of piston rings, piston, and cylinder. This ensures proper assembly and performance.

V-Belt, Clutch, and Primary Sheave Systems

Information on the V-belt, clutch, and secondary/primary sheave systems is presented, covering crankcase filter cover and crankcase removal, secondary sheave inspection, primary sheave assembly, secondary sheave installation, and clutch inspection. This section guides users through the maintenance of these critical drive components.

Electrical System and Troubleshooting

The manual includes a thorough overview of the electrical system, covering components like the ignition system, charging system, electric starter system, and various lights and signals. Troubleshooting guides are provided for common issues, helping users diagnose and resolve problems efficiently. Torque specifications are documented for engine components to ensure proper seal compression uniformity.

FAQ

Assess the **critical** calibration settings for the YP250? keyboard_arrow_down

1300 - 1500 r/min is the standard engine idle speed for the YP250, ensuring optimal performance.

What components have **required** clearance measurements? keyboard_arrow_down

Valve clearance measurements for the YP250 include an intake valve clearance of 0.08 - 0.12 mm and an exhaust valve clearance of 0.16 - 0.20 mm.

Confirm the **specified** torque specifications for the YP250? keyboard_arrow_down

6 Nm is the specified torque for M6 bolts, and 8 Nm for M16 bolts, as documented in the manual for various engine components.

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Reviews (3)

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Rated 4 out of 5 stars
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This service manual is a must-have for anyone with a Yamaha YP250M Majesty. It's thorough and easy to follow!
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The detailed sections on the engine and electrical systems have been incredibly helpful for my repairs. The download process was seamless too!