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1985-1995 Polaris snowmobile service manual

Includes the following models

  • 1985 400:
  • 1985 600 / 1985 600 SE:
  • 1985 Indy Trail:
  • 1985 Long Track:
  • 1985 SS:
  • 1985 Star:
  • 1986 400:
  • 1986 600 / 1986 600 LE:
  • 1986 Indy Trail:
  • 1986 Long Track:
  • 1986 Sprint / 1986 Sprint ES:
  • 1986 SS:
  • 1986 Star:
  • 1987 Indy 400 / 1987 Indy 400 SKS / 1987 Indy 600 / 1987 Indy Sport:
  • 1987 Indy Trail ES / 1987 Indy Trail SKS:
  • 1987 Long Track / 1987 LTR:
  • 1987 Sprint / 1987 Sprint ES:
  • 1987 Star:
  • 1987 Star Trak:
  • 1988 Indy 400 / 1988 Indy 400 Classic / 1988 Indy 400 SKS:
  • 1988 Indy 650 / 1988 Indy 650 SKS / 1988 Indy Deluxe:
  • 1988 Indy ES / 1988 Indy SKS / 1988 Indy Sport / 1988 Indy SP / 1988 Indy Trail:
  • 1988 Long Track Reverse:
  • 1988 Sprint:
  • 1988 Star / 1988 Star Trak:
  • 1989 Indy 400:
  • 1989 Indy 500 / 1989 Indy 500 Classic / 1989 Indy 500 SKS / 1989 Indy 500 SP:
  • 1989 Indy 650 / 1989 Indy 650 SKS / 1989 Indy Deluxe / 1989 Indy ES:
  • 1989 Indy SKS / 1989 Indy Sport:
  • 1989 Indy Trail SuperTrak:
  • 1989 Long Track Reverse:
  • 1989 Sprint ES:
  • 1989 Star / 1989 Star Trak:
  • 1990 500 / 1990 500 Classic / 1990 500 SKS / 1990 500 SP:
  • 1990 650 / 1990 650 SKS:
  • 1990 Indy 400 / 1990 Indy Sport / 1990 Indy Sport GT / 1990 Indy Trail:
  • 1990 Indy Trail Deluxe / 1990 Indy Trail SuperTrak:
  • 1990 Sprint ES:
  • 1990 Star / 1990 Star Trak:
  • 1990 WideTrack:
  • 1991 400:
  • 1991 500 / 1991 500 Classic / 1991 500 SKS / 1991 500 SP:
  • 1991 650 / 1991 650 RXL / 1991 650 RXL SKS:
  • 1991 Indy Lite / 1991 Indy Sport / 1991 Indy Sport GT:
  • 1991 Indy Trail / 1991 Indy Trail Deluxe:
  • 1991 Star Lite:
  • 1991 SuperTrak:
  • 1991 WideTrak:
  • 1992 440 / 1992 440 XCR:
  • 1992 500 / 1992 500 SKS EFI / 1992 500 SP EFI:
  • 1992 650:
  • 1992 Classic:
  • 1992 Indy Lite / 1992 Indy Lite Deluxe / 1992 Indy Lite GT:
  • 1992 RXL / 1992 RXL SKS:
  • 1992 Sport 440 / 1992 Sport GT:
  • 1992 Star Lite:
  • 1992 SuperTrak:
  • 1992 Trail / 1992 Trail Deluxe:
  • 1992 WideTrak:
  • 1993 440 / 1993 440 SKS / 1993 440 XCR:
  • 1993 Indy Lite / 1993 Indy Lite GT / 1993 Indy Lite Deluxe:
  • 1993 Indy StarLite / 1993 Indy StarLite GT:
  • 1993 Sport 440:
  • 1993 Storm / 1993 Storm SKS:
  • 1993 Trail / 1993 Trail Deluxe:
  • 1993 XLT / 1993 XLT SKS / 1993 XLT SP:
  • 1994 440 Indy / 1994 440 Indy SKS:
  • 1994 440 XCR / 1994 440 XCR SP:
  • 1994 500 EFI / 1994 500 EFI SKS:
  • 1994 600 XCR:
  • 1994 Classic / 1994 Classic Touring:
  • 1994 Indy Lite / 1994 Indy Lite Deluxe / 1994 Indy Lite GT:
  • 1994 RXL / 1994 RXL Touring:
  • 1994 Sport / 1994 Sport SKS:
  • 1994 Star Lite / 1994 Star Lite GT:
  • 1994 Storm / 1994 Storm SKS:
  • 1994 Super Sport
  • 1994 Trail / 1994 Trail Deluxe:
  • 1994 WideTrak GT / 1994 WideTrak LX:
  • 1994 XLT / 1994 XLT SKS / 1994 XLT SP / 1994 XLT Special XTRA:
  • 1995 440 Indy / 1995 440 Indy SKS / 1995 440 XCR:
  • 1995 500 / 1995 500 EFI / 1995 500 EFI PT / 1995 500 EFI SKS:
  • 1995 600 XCR:
  • 1995 Classic:
  • 1995 Indy Lite / 1995 Indy Lite Deluxe / 1995 Indy Lite GT:
  • 1995 RXL / 1995 RXL Touring:
  • 1995 Sport / 1995 Sport Touring:
  • 1995 StarLite:
  • 1995 Storm / 1995 Storm PT / 1995 Storm SKS:
  • 1995 Super Sport:
  • 1995 Trail / 1995 Trail Deluxe:
  • 1995 WideTrak GT / 1995 WideTrak LX:
  • 1995 XLT / 1995 XLT PT / 1995 XLT SKS / 1995 XLT SP / 1995 XLT Touring

File specifications

File size: 48.19 MB
File ending in: pdf
Language: English (some of our manuals are multilingual)

Printable: Yes
Estimated download time: 0.99 Minutes
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Description

Table of Contents

  1. General Information

    • 1.1 Introduction
    • 1.2 Safety Information
    • 1.3 Model Identification
    • 1.4 Specifications
    • 1.5 Tools and Equipment
  2. Maintenance

    • 2.1 Maintenance Schedule
    • 2.2 Pre-season Preparation
    • 2.3 Post-season Storage
    • 2.4 Fluids and Lubrication
    • 2.5 Tune-up Procedures
  3. Engine

    • 3.1 Engine Removal and Installation
    • 3.2 Disassembly and Assembly
    • 3.3 Carburetion and Fuel System
    • 3.4 Cooling System
    • 3.5 Exhaust System
  4. Drive System

    • 4.1 Clutch Service
    • 4.2 Drive Belt Maintenance
    • 4.3 Chaincase and Gears
    • 4.4 Drive Shaft and Sprockets
  5. Brake System

    • 5.1 Inspection and Maintenance
    • 5.2 Brake Adjustments
    • 5.3 Hydraulic Brake Service
  6. Suspension

    • 6.1 Front Suspension and Steering
    • 6.2 Rear Suspension
    • 6.3 Shock Absorbers
  7. Electrical System

    • 7.1 Ignition System
    • 7.2 Electrical Components
    • 7.3 Lighting System
    • 7.4 Starting System
    • 7.5 Wiring Diagrams
  8. Body and Frame

    • 8.1 Hood and Bodywork
    • 8.2 Windshield and Fairing
    • 8.3 Seat and Fuel Tank
  9. Troubleshooting

    • 9.1 Engine Troubleshooting
    • 9.2 Drive System Troubleshooting
    • 9.3 Electrical Troubleshooting
    • 9.4 Suspension Troubleshooting
    • 9.5 Brake System Troubleshooting
  10. Special Tools

    • 10.1 Special Service Tools and Equipment
  11. Service Data

    • 11.1 Torque Specifications
    • 11.2 Service Data
  12. Index

The 1985-1995 Polaris snowmobile service manual is a crucial resource for mechanics, technicians, and snowmobile owners. It provides comprehensive instructions and detailed diagrams for maintaining, servicing, and repairing Polaris snowmobiles from the specified years.

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