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2003-2010 Yamaha Grizzly 450 ATV service manual

Models covered in this manual:

Grizzly 450 / Yamaha Motor Company / Yamaha Motor Corp., Ltd

  • YFM45FAR (2003)
  • YFM45FAV (2006)
  • YFM45FGW (2007)
  • YFM45FGX (2008)
  • YFM45FGY (2009)
  • YFM45FGZ (2010)

Engine: 421 cc, 4-stroke single, SOHC, liquid-cooled w/ fan, 84.5mm x 75mm, 10:1

File specifications

File size: 50.26 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 1.03 Minutes
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Product Information

Table of Contents

General Information

  • Identification
  • Safety Information
  • Specifications
  • Technical Data

Periodic Checks and Adjustments

  • Maintenance Schedule
  • Lubrication Points
  • Inspection and Adjustment

Engine

  • Engine Removal and Installation
  • Cylinder Head
  • Valve Mechanism
  • Cylinder and Piston
  • Crankshaft
  • Lubrication System
  • Cooling System

Fuel System

  • Fuel Tank
  • Carburetor/EFI System
  • Fuel Pump
  • Fuel Line and Filter

Drive Train

  • Transmission
  • Drive Shafts
  • Differential
  • Final Drive

Chassis

  • Frame
  • Front Suspension
  • Rear Suspension
  • Wheels and Tires
  • Steering
  • Brakes

Electrical System

  • Wiring Diagram
  • Battery
  • Charging System
  • Ignition System
  • Starter System
  • Lighting System
  • Switches
  • Fuses and Relays

Troubleshooting

  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Fuel System Troubleshooting
  • Drive Train Troubleshooting
  • Chassis Troubleshooting
  • Suspension Troubleshooting
  • Brake System Troubleshooting

Appendix

  • Torque Specifications
  • Special Tools
  • Service Data

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