Enter a keyword to search over 12,000 manuals:
1989-1991 Yamaha Moto-4 250, YFM 250 service manual Preview image 1
1989-1991 Yamaha Moto-4 250, YFM 250 service manual Preview image 2
1989-1991 Yamaha Moto-4 250, YFM 250 service manual Preview image 3
1989-1991 Yamaha Moto-4 250, YFM 250 service manual Preview image 4
1989-1991 Yamaha Moto-4 250, YFM 250 service manual Preview image 5
1989-1991 Yamaha Moto-4 250, YFM 250 service manual Preview image 6

1989-1991 Yamaha Moto-4 250, YFM 250 service manual

Models covered in this manual:

  • Moto-4 250
  • YFM 250
  • Serial Numbers:
    • 1989: from JY43GG
    • 1990: from JY43GJ
    • 1991: from JY43GL

File specifications

File size: 60.66 MB
File type: PDF
Language: English
Number of pages: 320

Printable: Yes
Estimated download time: 1.24 Minutes
$18.99 Instant Download

Pay with Bitcoin

Product Information

Table of contents

General Information 1

  • Machine Identification
    • Vehicle Identification Number (For USA and CDN)
    • Frame Serial Number (Except for USA and CDN)
    • Engine Serial Number
  • Important Information
    • Preparation for Removal and Disassembly
    • All Replacement Parts
    • Gaskets, Oil Seals, and O-Rings
    • Lock Washers/Plates and Cotter Pins
    • Bearings and Oil Seals
    • Circlips
  • Special Tools
    • For Tune-Up
    • For Engine Service
    • For Middle Gear Service
    • For Final Gear Service
    • For Chassis Service
    • For Electrical Components

Specifications 2

  • General Specifications
  • Maintenance Specifications
    • Engine
    • Power Train
    • Chassis
    • Electrical
  • General Torque Specifications
  • Definition of Units
  • Lubrication Points and Lubricant Type
    • Engine
    • Chassis
  • Lubrication Diagrams
  • Cable Routing

Periodic Inspection and Adjustment 3

  • Introduction
  • Periodic Maintenance/Lubrication
  • Carriers and Fenders
    • Front Carrier and Fender
    • Rear Carrier and Fender
  • Engine
    • Valve Clearance Adjustment
    • Timing Chain Tensioner Adjustment
    • Idle Speed Adjustment
    • Throttle Cable Free Play Adjustment
    • Speed Limiter Adjustment
    • Spark Plug Inspection
    • Ignition Timing Check
    • Compression Pressure Measurement
    • Engine Oil Level Inspection
    • Engine Oil Replacement
    • Clutch Adjustment
    • Air Filter Cleaning
    • Carburetor Joint Inspection
    • Fuel Line Inspection
    • Crankcase Ventilation Hose Inspection
    • Exhaust System Inspection
  • Chassis
    • Front Brake Lining Inspection
    • Rear Brake Pads Inspection
    • Rear Brake Lever and Pedal Adjustment
    • Front Brake Adjustment
    • Drive Select Lever Position Adjustment
    • Final Drive Gear Oil Level Inspection
    • Final Drive Gear Oil Replacement
    • Drive Shaft Dust Boot Inspection
    • Steering System Inspection
    • Toe-In Adjustment
    • Front and Rear Shock Absorbers Adjustment
    • Tire Inspection
    • Wheel Inspection
    • Cable Inspection and Lubrication
    • Lever and Pedal Lubrication
    • Front Lower Arm Lubrication
    • Steering Knuckle Bushing Lubrication
    • Steering Shaft Bushing Lubrication
  • Electrical
    • Battery Inspection
    • Fuse Inspection
    • Headlight Beam Adjustment
    • Headlight Bulb Replacement

Engine Overhaul 4

  • Engine Removal
    • Preparation for Removal
    • Front Carrier and Front Fender
    • Rear Carrier and Rear Fender
    • Rear Brake Cables
    • Exhaust Pipe and Muffler
    • Rear Wheel Drive Assembly and Swingarm
    • Carburetor
    • Wirings and Hoses
    • Starter Motor
    • Engine Removal
  • Engine Disassembly
    • Sub Transmission Gear Unit
    • Cylinder Head Assembly, Cylinder and Piston
    • Starter Pulley and CDI Magneto
    • Primary and Secondary Clutches
    • Oil Pump and Shifter
    • Balancer Drive and Driven Gears
    • Crankcase (Left)
    • Balancer Shaft, Transmission and Crankshaft
    • Recoil Starter (Except for USA)
  • Inspection and Repair
    • Cylinder Head
    • Intake and Exhaust Valve
    • Valve Guide
    • Valve Seat
    • Valve Spring
    • Valve Installation
    • Cam Shaft
    • Rocker Arm and Rocker Arm Shaft
    • Timing Chain
    • Cam Sprocket and Cam Drive Sprocket
    • Timing Chain Guide
    • Timing Chain Tensioner
    • Tappet Cover and Cam Sprocket Cover
    • Cylinder and Piston
    • Piston Ring and Piston Pin
    • Primary Gears and Starter
    • Primary Clutch
    • Secondary Clutch
    • Oil Pump
    • Crankshaft
    • Transmission and Shifter
    • Oil Delivery Pipe
    • Bearings and Oil Seals
    • Circlips and Washers
    • Crankcase
    • Drive Pinion Gear Shim Selection
    • Recoil Starter (Except for USA)
  • Engine Assembly and Adjustment
    • Recoil Starter (Except for USA)
    • Crankshaft, Transmission and Balancer Shaft
    • Crankcase (Left)
    • Balancer Driven and Drive Gears
    • Shifter and Oil Pump
    • Primary and Secondary Clutches
    • Starter Pulley and CDI Magneto
    • Cylinder Head Assembly, Cylinder and Piston
    • Sub Transmission Gear Unit
    • Remounting Engine

Carburetion 5

  • Carburetor
    • Sectional View
    • Removal
    • Disassembly
    • Inspection
    • Assembly
    • Installation
    • Fuel Level Adjustment

Drive Train 6

  • Primary Sheave and Drive Belt
    • Removal
    • Disassembly
    • Inspection
    • Assembly
    • Installation
  • Secondary Sheave
    • Removal
    • Disassembly
    • Inspection
    • Assembly
    • Installation
  • Drive Chain Housing
    • Removal
    • Disassembly
    • Inspection
    • Assembly
    • Installation
  • Jackshaft
    • Removal
    • Disassembly
    • Inspection
    • Assembly
    • Installation
  • Brake
    • Brake Pads
    • Brake Caliper
    • Brake Hose

Chassis 7

  • Steering
    • Handlebar
    • Steering Shaft
    • Tie-Rod Ends
    • Ski
  • Front Suspension
    • Struts
    • Shock Absorbers
  • Rear Suspension
    • Slide Rail Suspension

Electrical 8

  • Wiring Diagram
  • Battery Maintenance
  • Charging System
  • Ignition System
  • Lighting System

Troubleshooting 9

  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Carburetion Troubleshooting
  • Chassis Troubleshooting

  • The pricing of the manuals, handbooks, and repair guides is determined by the seller, so it is advisable to compare prices before making a purchase.
  • Users can find comments and ratings from other buyers on the detail page to assist in their decision-making process.
  • Download the repair manual with a lifetime guarantee for access as described in the FAQs.
  • For inquiries about the manual, users can use the contact form to reach out to the seller or request assistance from the platform.

How to Download Your Manual - Delivery Policy

- Instant delivery: Your download link will appear on the checkout page after your payment is complete.

Within a minute after completing the payment process, you will receive two emails from us. One for the completed payment and another with the download link. The download link is valid for 3 days.
Lifetime Guarantee
Welcome to our Reviews Section! We value your feedback and would love to hear about your experience with our product. Thank you for taking the time to review!

Add Comment

* Required information
1000
Captcha Image
Powered by Commentics

Comments

No comments yet. Be the first!