1987 John Deere JD570 & JD570A Motor Grader Technical Manual (P/N TM-1001)
526 Pages • 59.64 MB • Instant, Printable PDF
John Deere Models Covered & Key Technical Specifications
Models: JD570, JD570A
Sub-models / Variants: Motor Grader
Model Years: 1987
Serial Numbers: 1441, 1447–1450, 1470–1475
Technical Data:
- Engine: John Deere 303 cu. in. (5392 cm³) turbocharged diesel, 6-cylinder, 4-stroke cycle
- Horsepower: 85 hp (63.4 kW) net at 2300 rpm (JD570-A)
- Transmission: Power Shift, 8 forward and 4 reverse speeds
- Hydraulic System: Closed-center system, 2000 psi (137.9 bar), 27 gpm (102 L/min) at 2300 engine rpm
- Brakes: Foot-operated, hydraulically actuated, wet-disk service brakes on 4 tandem wheels
- Operating Weight: 18,625 lbs (standard equipment without cab, JD570)
- Fuel Tank Capacity: 50 gal (189.3 liters)
John Deere Manual Features & Content Preview
- Official OEM service documentation (P/N SEOT03004, Revision C, April 2004) covering the EPSON Stylus CX6300, CX6400, CX6500, and CX6600 All-in-One devices.
- 125 pages of mechanical specifications, disassembly flowcharts, and lubrication diagrams engineered for workshop environments.
- Definitive reference for the C545 main board build, documenting exact structural differences between the CX6300/CX6400 and CX6500/CX6600 chassis.
- Step-by-step procedures covering waste ink pad replacement, waste ink pad counter resets, platen gap adjustments, PF belt tensioning, Head ID input, EEPROM data copying, bidirectional alignment, and firmware upload protocols.
- Comprehensive component teardowns for the ASF unit, pump unit mechanics, C536 PSB/PSE power supply boards, CR motor, PE sensor, PW sensor, and panel board circuits.
System Structure and Troubleshooting
This technical publication provides a complete breakdown of the CX series architecture, giving you an unfiltered look at the system specifications. Moving beyond generic overviews, the chapters detail the precise operating principles of the printhead, carriage mechanism, PF motor, and scanner CIS modules. For bench diagnostics, technicians get access to logical troubleshooting flowcharts that quickly isolate power-on failures and scanner initialization faults. The reference material also covers print quality irregularities alongside specific error codes for waste ink overflow and ink cartridge CSIC communication faults. Rather than paying expensive service center fees, you can follow the factory routines to physically replace the waste ink pads, clear fatal errors by resetting the protection counter, and perform an initial ink charge directly in your own shop.
Mechanical and Electrical Data
When diving into hardware maintenance, you will find the critical values necessary for accurate repair and reassembly. The documentation specifies torque values for C.B.P-TITE and C.C screws used across the internal printer frame. You can quickly cross-reference AC input ranges (100V–240V models), precise nozzle configurations, and scanner motor coil resistance values of 40Ω ±7%. The maintenance protocols clearly outline application points for Epson-approved lubricants like G-26 and G-63, dictating exact amounts such as 0.26–0.30g for the carriage unit shaft socket.
Working on live electrical components or internal mechanics carries inherent risks of electric shock or permanent hardware damage; always disconnect AC power and follow standard workshop safety protocols before initiating disassembly. By loading the PDF directly onto your shop tablet, you can easily cross-reference circuit figures, electrical block diagrams, and connector arrangement layouts right at the workbench, significantly speeding up continuity checks and eliminating the guesswork of trial-and-error parts swapping. The included wiring diagrams, exploded parts diagrams, nozzle check patterns, and check pattern prints align perfectly with typical factory workshop documentation structures, giving do-it-yourselfers and seasoned technicians the exact baseline data required to efficiently maintain these legacy units.
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