1989-1998 Dodge Van B150, B250, B350 Repair Manual

Detailed factory service manual for 1989-1998 Dodge Van B150, B250, B350. Covers engine, drivetrain, brakes, electrical, and more. Includes diagrams and procedures.

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Dodge Van manual preview - 1989-1998 Dodge Van B150, B250, B350 Repair Manual
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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Dodge Models Covered & Key Technical Specifications

Models: Dodge Pickup R1500
Sub-models / Variants: 5.9L Cummins 6-Cylinder Turbo Diesel (VIN D)
Build Years: 1997
Technical Data:

  • Engine type: 5.9L Cummins 6-Cylinder Turbo Diesel
  • Valve clearance (intake): .010 in (.25 mm)
  • Valve clearance (exhaust): .020 in (.51 mm)
  • Engine idle speed (A/T): 750–800 RPM
  • Engine idle speed (M/T): 780 RPM
  • Delivery valve holder torque (Step 1): 29 ft-lbs (39 N.m)
  • Delivery valve holder torque (Step 2): 85 ft-lbs (115 N.m)
  • Fuel injection pump drive gear nut torque: 122 ft-lbs (165 N.m)
  • Rocker lever adjusting screw lock nut torque: 18 ft-lbs (24 N.m)
Technical Specifications
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Document Number / Seller:
28908 / Sarah Edwards
File Size:
302.73 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Van
Last updated / verified
May 18, 2025

Dodge Manual Features & Content Preview

1997 Dodge Pickup R1500 Engine Performance Documentation

  • Covers 1997 Dodge Pickup R1500 models equipped with the 5.9L Cummins 6-Cylinder Turbo Diesel engine (VIN D)
  • Official Chrysler Corp publication documenting on-vehicle adjustments and engine mechanical specifications
  • Contains 38 technical illustrations and 2 detailed torque specification reference tables
  • Delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and adjustment procedure
  • This 1997-specific reference is the primary engine-performance authority for the 12-valve 5.9L Cummins drivetrain assembly

Engine Adjustment and Technical Scope

This Dodge Pickup R1500 documentation provides technical data for the 5.9L Cummins 6-cylinder turbo diesel engine. Sections detail procedures for checking valve clearance, fuel injection pump timing, and idle speed adjustments for both automatic and manual transmissions. Technical chapters outline throttle linkage rod calibration, Throttle Position (TP) sensor voltage testing, and turbocharger wastegate control rod movement specifications.

Specification Highlights

Included tables list precise adjustment parameters such as valve lash settings, engine idle speeds, and plunger lift requirements based on specific CPL numbers and vehicle configurations. Torque specifications are documented for major engine fasteners, including the delivery valve holder, fuel injection pump drive gear nut, and rocker lever adjusting screw lock nuts. Valve clearance for the intake is listed at 0.10 mm in the engine specification table. The Dodge Pickup R1500 5.9L Cummins engine idle speed for A/T models is specified at 750–800 RPM. The 1997 Dodge Pickup R1500 fuel injection pump drive gear nut final torque is documented at 122 ft-lbs (165 N.m). Understanding how factory workshop documentation is structured ensures accurate application of these technical values.

Reference only — always consult a certified technician before performing service on this equipment. An official 100-page Chrysler Corp OEM engine manual covering the 1997 Dodge Pickup R1500, documenting engine performance, fuel system adjustments, and torque specifications for the 5.9L Cummins 12-valve turbo diesel engine build.

Document Reference: 1997 Engines Cummins 5.9L 6-Cylinder Turbo Diesel - VIN D

Manual FAQ, Purchase & Download Details

Are valve clearance specifications, tightening sequences, and rocker lever adjustment references included in the engine mechanical sections? keyboard_arrow_down

Manual includes tables for valve clearance specifications and adjusting sequences. These sections provide the necessary technical data for the 5.9L diesel engine mechanical components.

Does the manual provide content regarding the turbocharger wastegate control rod movement specifications? keyboard_arrow_down

Document contains specific reference ranges for control rod movement on the turbocharger wastegate assembly.

Can I find exploded views or diagrams for the delivery valve holder, fuel injection pump, and linkage rods in this manual? keyboard_arrow_down

Document contains several figures and diagrams that illustrate component layouts. These include detailed views of the delivery valve holder assembly and throttle linkage connections. You can use these to see how individual parts like shims and springs are oriented within the housing.

Is the fuel injection pump timing section the most detailed part of the provided documentation? keyboard_arrow_down

Fuel injection pump timing section covers extensive depth, including plunger lift specifications and specific alignment procedures for the various models.

What kind of engine idle speed and throttle position sensor reference tables are shown in the document? keyboard_arrow_down

Manual includes specification tables that list engine idle speeds for different transmission types. Additionally, it contains data for throttle position sensor voltage ranges to help reference the sensor setup.

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