To make it easier for you to choose the right manual, we have compiled various information for you below, such as model designations, types, and production years.
The manual pertains to the specified models:
S25-35XL
S25-35XM, S40XMS
S30-50E, S60ES
S40-50F
S40-60XL
S40-65XM
TEMP SPACE
S60-120E
S70-120XL
S135-155XL
TEMP SPACE
S70-120XM (ODYSSEY)
TEMP SPACE
CLASS V CHALLENGER
H25-35XL
H25-35XM, H40XMS
H30-60H (E3)
H40-60J, H60JS
H40-60XL (A177)
H40-60XL (B177/C177)
H45-65XM (D177)
H45-65XM (H177/K177)
H60-110E
H70-120XL (F005/G005)
H70-120XM (LASER)
H135-155XL
TEMP SPACE
H150-275H, P150-200B
H165-280XL, H300-360XL
H170-280HD, H300-360HD
H330-360HD-EC
H300-350B
H360-620B
H360-650C, H370-700C
H400H-EC, H450H-EC
H440-700F/FS
H700-920B
H800-970C, H1050CH
H800-970E, H1050EH
CLASS I ELECTRIC
A20XL, A25XL, A30XL
E20-25B, E30BS
E30-50B, E60BS, E60-120B
E25-60XL
E25-35XM, E40XMS
E25-35XM2, E40XMS2
E30-40-50ER
E30-50FR, E30FR-24
E30FR2
E30-40HSD
E45-65XM
E45-65XM2
E70-120XL
E70-120XL3
J25A, J30AS, J35A
J25-35B, J30BS
J30-35-40XMT
J30-35-40XMT2
TEMP SPACE
J40-50A, J60AS
J40-60XL
J40-65XM
J40-65XM2
N30XMH
N30XMH2
CLASS II
NARROW - AISLE
N30-50CA, N30-40CR
N40-50EA, N40-45ER, N30FR,
N40-45FR, N50FA
N30-45XMR, N30-45XMR2,
N25-30XMDR, N25-30XMDR2, N30XMXDR,
N45XMXR, N50XMA, N50XMA2
N25-30XMDR3
CLASS II
ORDER PICKER
R25A
R30C, R30CA, R30CR
R30E, R30EA, R30EF, R30ES, R30F, R30FA,
R30FF
R30XM, R30XMA, R30XMF, R30XMS
R30XM2, R30XMA2, R30XMF2, R30XMS2
CLASS II
HI-RACKER and
RACKLOADER II
R40BH
R40EH
R30CH
V30XMU
CLASS III
WALKIE & WALKIE/RIDER
W40CL, B40CL
W40-60XL, B40-60XL
W40XT, W45XT, T5XT, CA60-80XT, W60-
80XT, B/C60-80XT, C60-80XT2
W60Z, B60Z
W20-30XTR, W20-40XTA, W20-40XTC
TWR
CLASS V
REACH STACKER
YARD MASTER
RS45, RS46 REACHSTACKER
R45, HR46H YARDMASTER
HR45-EC, HR48-EC YARDMASTER
S25-35XL
S25-35XM
S40XMS
S30-50E
S60ES
S40-50F
S40-60XL
S40-65XM
S60-120E
S70-120XL
S135-155XL
S70-120XM (ODYSSEY)
CLASS V CHALLENGER
H25-35XL
H25-35XM
H40XMS
H30-60H (E3)
H40-60J
H60JS
H40-60XL (A177)
H40-60XL (B177/C177)
H45-65XM (D177)
H45-65XM (H177/K177)
H60-110E
H70-120XL (F005/G005)
H70-120XM (LASER)
H135-155XL
H150-275H
P150-200B
H165-280XL
H300-360XL
H170-280HD
H300-360HD
H330-360HD-EC
H300-350B
H360-620B
H360-650C
H370-700C
H400H-EC
H450H-EC
H440-700F/FS
H700-920B
H800-970C
H1050CH
H800-970E
H1050EH
CLASS I ELECTRIC
A20XL
A25XL
A30XL
E20-25B
E30BS
E30-50B
E60BS
E60-120B
E25-60XL
E25-35XM
E40XMS
E25-35XM2
E40XMS2
E30-40-50ER
E30-50FR
E30FR-24
E30FR2
E30-40HSD
E45-65XM
E45-65XM2
E70-120XL
E70-120XL3
J25A
J30AS
J35A
J25-35B
J30BS
J30-35-40XMT
J30-35-40XMT2
J40-50A
J60AS
J40-60XL
J40-65XM
J40-65XM2
N30XMH
N30XMH2
N30-50CA
N30-40CR
N40-50EA
N40-45ER
N30FR
N40-45FR
N50FA
N30-45XMR
N30-45XMR2
N25-30XMDR
N25-30XMDR2
N30XMXDR
N45XMXR
N50XMA
N50XMA2
N25-30XMDR3
R25A
R30C
R30CA
R30CR
R30E
R30EA
R30EF
R30ES
R30F
R30FA
R30FF
R30XM
R30XMA
R30XMF
R30XMS
R30XM2
R30XMA2
R30XMF2
R30XMS2
R40BH
R40EH
R30CH
V30XMU
W40CL
B40CL
W40-60XL
B40-60XL
W40XT
W45XT
T5XT
CA60-80XT
W60-80XT
B/C60-80XT
C60-80XT2
W60Z
B60Z
W20-30XTR
W20-40XTA
W20-40XTC
TWR
RS45
RS46
R45
HR46H
HR45-EC
HR48-EC
#
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"Efficient Forklift Repair Made Simple: Download the Hyster Factory Service Manual in PDF Format"
Whether you own a Hyster S25-35XL, S25-35XM, S40XMS, S30-50E, S60ES, or any other model from the extensive Hyster forklift lineup, proper maintenance and occasional repairs are essential to ensure optimal performance. In this comprehensive guide, we provide you with engine specifications, maintenance tips, common issues and solutions, tuning suggestions, available accessories, owner reviews, and more. With the downloadable Hyster factory service manual in PDF format, you'll have all the information you need to keep your forklift running smoothly.
Engine Specifications/Technical Data:
• Hyster S25-35XL:
Engine: GM 4.3L V6
Power: 78 horsepower
Fuel Type: LPG (Liquid Petroleum Gas)
Transmission: Powershift
• Hyster S25-35XM:
Engine: Kubota V2203M-DI-EU1
Power: 60 horsepower
Fuel Type: Diesel
Transmission: Hydrostatic
• Hyster S40XMS:
Engine: GM 3.0L LPG
Power: 59 horsepower
Fuel Type: LPG
Transmission: Powershift
• Hyster S30-50E:
Engine: AC Electric Motor
Power: Varies by model and battery capacity
Fuel Type: Electric
Transmission: Automatic
• Hyster S60ES:
Engine: Cummins QSB3.3 Diesel
Power: 82 horsepower
Fuel Type: Diesel
Transmission: Powershift
• Hyster S40-50F:
Engine: GM 2.4L LPG
Power: 52 horsepower
Fuel Type: LPG
Transmission: Powershift
• Hyster S40-60XL:
Engine: GM 2.4L LPG
Power: 52-57 horsepower
Fuel Type: LPG
Transmission: Powershift
• Hyster S40-65XM:
Engine: Kubota V2203M-DI-EU1
Power: 60 horsepower
Fuel Type: Diesel
Transmission: Powershift
• Hyster S60-120E:
Engine: Cummins QSB3.3 Diesel
Power: 82-109 horsepower
Fuel Type: Diesel
Transmission: Powershift
• Hyster S70-120XL:
Engine: GM 4.3L LPG
Power: 82-109 horsepower
Fuel Type: LPG
Transmission: Powershift
Facts and details about some of the Hyster forklift models:
- Hyster S25-35XL:
Maximum lifting capacity: 3,500 pounds
Lift height: Up to 185 inches
Compact design for maneuverability in tight spaces
Cushion tires for indoor applications
Ergonomic operator compartment for comfort and productivity
Hydrostatic power steering for precise control
Integrated monitoring system for enhanced safety
- Hyster S40-60XL:
Maximum lifting capacity: 6,000 pounds
Lift height: Up to 189 inches
Reliable and fuel-efficient GM LPG engine
Operator-friendly features like adjustable steering column and suspension seat
Durable mast construction for heavy-duty applications
Load-sensing hydraulic system for efficient performance
Integrated diagnostics for quick troubleshooting
Hyster H45-65XM (D177):
- Maximum lifting capacity: 6,500 pounds
Lift height: Up to 217 inches
Powerful Kubota diesel engine for reliable performance
Advanced cooling system for optimal temperature control
Electronic Powershift transmission for smooth operation
Ergonomically designed operator cabin for comfort and visibility
Load-sensing hydraulic system for precise load control
- Hyster H70-120XL (F005/G005):
Maximum lifting capacity: 12,000 pounds
Lift height: Up to 276 inches
Versatile and efficient GM LPG engine
Monotrol pedal for smooth acceleration and braking
VISTA mast for excellent visibility and load handling
Ergonomic operator compartment with adjustable features
Advanced diagnostic system for quick troubleshooting
- Hyster E30-50FR:
Maximum lifting capacity: 5,000 pounds
Lift height: Up to 276 inches
AC traction and hydraulic motors for efficient performance
Regenerative braking for energy-saving operation
Programmable performance settings for customization
Compact design for enhanced maneuverability
Integrated operator display with diagnostics and fault codes
- Hyster J40-50A:
Maximum lifting capacity: 5,000 pounds
Lift height: Up to 276 inches
Versatile electric forklift for indoor applications
Low-maintenance AC traction and hydraulic motors
Advanced regenerative braking for energy efficiency
Ergonomic operator compartment with adjustable features
Programmable performance settings for optimal productivity
- Hyster N30-50CA:
Maximum lifting capacity: 5,000 pounds
Lift height: Up to 276 inches
Narrow-aisle design for efficient use of warehouse space
AC traction and hydraulic motors for reliable performance
Intuitive fingertip controls for precise operation
Excellent visibility for safe and productive operation
Multiple battery options for extended runtime
Maintenance Intervals, General Maintenance Tips, and Common Issues:
► Regular maintenance intervals include oil changes every 250 hours or 6 months.
► Inspect and clean the air filter every 500 hours or as needed to ensure optimal engine performance.
► Check hydraulic fluid levels and inspect for leaks regularly.
► Maintain proper tire pressure and inspect tires for wear and damage.
► Grease fittings and lubricate moving parts according to manufacturer guidelines.
► Address any coolant leaks promptly to avoid overheating.
► Common issues may include faulty sensors, worn hydraulic seals, or electrical problems.
► Regularly inspect hoses, belts, and wiring connections for signs of wear or damage.
► For electric forklifts, monitor battery condition and charging cycles to optimize performance.
► Consult the Hyster factory service manual for specific maintenance procedures and schedules.
Popular Tuning Tips or Modifications:
* Install LED work lights for improved visibility in low-light environments.
* Upgrade to cushioned or pneumatic tires for enhanced stability and load handling.
* Consider adding a backup alarm or camera system for increased safety.
* Install additional hydraulic attachments or fork extensions to expand the forklift's capabilities.
* Upgrade the operator cabin with comfort features such as adjustable seats and ergonomic controls.
Available Accessories and Aftermarket Options:
■ Fork extensions and attachments (sideshifters, clamps, rotators, etc.).
■ Load backrests and load protectors for secure handling of various loads.
■ Safety lights, alarms, and cameras for improved visibility and accident prevention.
■ Cold storage and freezer packages for forklifts operating in low-temperature environments.
■ Operator cabins with customizable features like heating, air conditioning, and ergonomic controls.
■ Maintenance and diagnostic tools specific to Hyster forklifts.
Owner Reviews and Opinions:
☺ Strengths: Owners appreciate the robust build quality and reliability of Hyster forklifts.
☺ Strengths: Many find Hyster models to be versatile and capable of handling various loads and applications.
☻Weaknesses: Some users have reported occasional electrical or hydraulic issues requiring troubleshooting and repairs.
☻ Weaknesses: A few owners have mentioned that certain models may have limited visibility from the operator's cabin.
Common Repairs and Parts that Often Break:
→ Hydraulic cylinder repairs or replacements.
→ Mast components such as lift chains, rollers, and slides.
→ Control valves and solenoids may require servicing or replacement.
→ Electrical components, including switches, relays, and sensors.
→ Brake system repairs, including brake shoes, calipers, and master cylinders.
→ Steering components such as tie rods, drag links, and power steering pumps.
Access the detailed shop handbook by clicking on the green button to download the Hyster factory service manual.
Once your payment is complete, the checkout page will display the download link for the official Hyster OEM shop manual and parts list. Additionally, we will promptly email you the payment and download information.
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