1970-1988 Hyster Forklift Service Repair Manual - D002 S30E-S120E H60E-H110E

Comprehensive Hyster forklift repair manual covering D002, S30E-S120E, and H60E-H110E models from 1970-1988. Includes detailed diagrams and troubleshooting.

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Document Details

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Document Number / Seller:
31165 / Mark Scott
File Size:
27.61 MB
File Type:
ZIP
Language:
English
Pages:
550
Printable:
Yes
Category:
Forklift
Last updated / verified
Dec 22, 2025

Models Covered & Key Technical Specifications

1970-1988 Hyster Forklift Service Repair Manual

D002 S30E-S120E H60E-H110E

Part Number: 899784 Coverage: 1970-1988

  • Technical Data: Covers Hyster forklift models D002, S30E through S120E, and H60E through H110E.
  • System Coverage: Includes detailed service procedures for electrical systems, hydraulics, and engine components.
  • Component Detail: Features exploded views and part lists for major forklift assemblies like the mast and powertrain.
  • Troubleshooting Guide: Provides systematic troubleshooting steps for common issues and diagnostic procedures.
  • Maintenance Schedules: Outlines recommended maintenance intervals and checks for optimal forklift performance.
  • Schematics Included: Contains electrical and hydraulic schematics for quick reference and troubleshooting.

Professional Workshop Service Manual & Technical Specifications

Essential Training Installation Manual: Forklift Hyster D002 S30E S40E S50E S60ES S60E S70E S80E S100E S120E S40F S50F H60E H70E H80E H100E H110E Forklift Service Repair Manual 1970-1988 Repair-Index

Application-Range: 1970-1988 Hyster Forklifts // Reference-Category: Forklift Truck Service / Repair Manual Logic // Diagnostic-Area: Component Service & Troubleshooting.

Identifier Technical-Path Calibration-Standards
Models Covered S30E-S120E, H60E-H110E All specified models listed
Part Number 899784 N/A
Language English N/A
Page Count 550 Pages N/A
System Coverage Electrical, Hydraulic, Engine N/A

Reference chapters include:

  • Distributor Repair
  • Ignition Coil Replacement
  • Carburetor (Impco CA 100)
  • Governor (GM Engines Only)
  • Lift Cylinder Repair
  • Mast Adjustments

Properly requiring detailed guidance for Hyster forklifts manufactured between 1970 and 1988? This service manual for the D002, S30E-S120E, and H60E-H110E series offers comprehensive coverage.

It documents all major systems, including electrical, hydraulic, and engine components, providing clear diagrams and step-by-step repair procedures. Essential for maintaining your Hyster forklift, this manual ensures correct assembly and troubleshooting.

This document details procedures for various mast types, including two-stage, three-stage, and four-stage designs, vital for operational integrity. It also covers specific components like carburetors and governors.

FAQ

Calculate the **precise** pressure specifications for the hydraulic system? keyboard_arrow_down

10.4 kPa (1.5 psi) is the specified pressure for the vaporizer's pressure reducer valve when the engine is at idle.

What values ensure **proper** assembly sequence for the lift cylinders? keyboard_arrow_down

Install internal check valve with the arrow toward the base of the piston for correct assembly.

Assess the **standard** service interval parameters for Hyster forklifts? keyboard_arrow_down

Internal leakage of the hydraulic system is typically checked every 1000 hours of operation.

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This manual has been a lifesaver for our maintenance team. The troubleshooting section is particularly detailed and easy to follow. The download process was smooth and the email support was very responsive!