Hyster S2.00-3.20XM S40-65XM H177 D187 / H2.00-3.20XM H40-65XM D177 / H2.00-3.20XM H45-65XM H177 Service Manual

Get your Hyster S2.00-3.20XM, S40-65XM, H177, D187, H2.00-3.20XM, H40-65XM, D177, H45-65XM, H177 forklifts back in operation with this detailed service manual. Part no. 897487.

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Hyster Hyster S2.00-3.20XM S40-65XM H177 D187 / H2.00-3.20XM H40-65XM D177 / H2.00-3.20XM H45-65XM H177 Service Manual manual page preview - page 1 of 1092

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Hyster Models Covered & Key Technical Specifications

Models: Hyster S2.00-3.20XM (S40-65XM) [D187], Hyster H2.00-3.20XM (H40-65XM) [D177], Hyster H2.00-3.20XM (H45-65XM) [H177]
Technical Data:

  • Engine Displacement: Mazda M4-2.0G (1998 cm³), Mazda M4-2.2G (2184 cm³), GM 3.0L (2966 cm³), Perkins 704-26 (2606 cm³)
  • Compression Ratios: Mazda/Gas/LPG 8.6:1, GM 3.0L 8.0:1, Perkins 22.0:1
  • Cooling System Capacity: Mazda/GM 11.0 liters, Perkins 9.84 liters
  • Transmission Oil Capacity: S2.00-3.20XM Powershift 10.5 liters, H2.00-3.20XM Powershift 9.0 liters, H2.00-3.20XM Hydrostatic 18.0 liters
  • Fuel Tank Capacity: GM 3.0L 39.4 liters, Mazda M4-2.0G/2.2G 54.5 liters, Perkins 51.3 liters
  • Drive Axle Mount Capscrew Torque (S2.00-3.20XM): 255 N•m
  • Wheel Cylinder Capscrew Torque: 18 to 27 N•m
  • Steering Cylinder Mount Torque (H2.00-3.20XM): 225 N•m
Technical Specifications
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Document Number / Seller:
31168 / Kenneth Diaz
File Size:
53.51 MB
File Type:
ZIP
Language:
English
Pages:
1092
Printable:
Yes
Category:
Forklift
Last updated / verified
Mar 14, 2026

Hyster Manual Features & Content Preview

Technical Scope and Data

  • Covers Hyster S2.00-3.20XM (S40-65XM) [D187], Hyster H2.00-3.20XM (H40-65XM) [D177], and Hyster H2.00-3.20XM (H45-65XM) [H177] forklift series
  • Official Hyster publication 2200 SRM 2, 1800 SRM 506, 8000 SRM 708, and 700 SRM 626 technical documentation
  • Contains 47 exploded-view diagrams, 15 torque specification tables, and 12 detailed wiring and system schematics
  • 1092-page technical workshop documentation covering complex hydraulic, electrical, and mechanical systems
  • Accessible from your device as soon as the order is placed
  • Suitable for printing individual sections for shop-floor use
  • Fully searchable OCR text layer for fast part number and specification lookups
  • Permanent availability in your purchase account — no re-buy required
  • This complete collection includes the essential electrical, braking, capacity, and cooling system specifications required for heavy-duty lift truck maintenance and service repair.

Component and System Documentation

This collection provides detailed technical information for maintaining Hyster S2.00-3.20XM and Hyster H2.00-3.20XM series lift trucks. It contains structured chapters on alternator diagnostics, brake system overhaul, cooling system service, and lift truck capacity specifications. The documentation focuses on unit identification, part-specific service procedures, and component repair workflows.

The chapters document specialized systems including Delco, Motorola, and Leece-Neville alternator repair, master cylinder assembly, and inching/brake pedal adjustment. Each system description includes warnings and safety considerations for technicians. The document also provides specific procedures for mast speed testing and cooling system maintenance for various engine configurations.

Specification Highlights

This technical guide includes extensive torque, fluid, and electrical reference data. The torque table lists 255 N•m for back plate-to-axle mount capscrews on S2.00-3.20XM models. Cylinder head bolt torque values are documented at 122 N•m for GM 3.0L engines. Transmission oil capacities are specified at 10.5 liters for S2.00-3.20XM powershift units.

Coolant system capacity for the Perkins 704-26 (UB) is documented at 9.84 liters. The Suzuki QuadRunner LT300E magneto pick-up coil resistance is specified at 450–650 ohms in similar models. Valve clearance for the Perkins intake and exhaust is listed at 0.35 mm in the cold specification table. Reference only — always consult a certified technician before performing service on this equipment. This official Hyster workshop manual provides comprehensive service, maintenance, and repair specifications for the S2.00-3.20XM and Hyster H2.00-3.20XM series, documenting complete chassis, hydraulic, and engine systems across 1092 pages of technical data.

Manual FAQ, Purchase & Download Details

What exploded view diagrams are included for the Delco and Motorola alternator assemblies? keyboard_arrow_down

Manual includes exploded view illustrations for Type A and Type B alternator assemblies that label individual components like the rotor, stator, diode bridge, and voltage regulator.

Is technical information regarding alternator wiring schematics and connector pinouts available in this document? keyboard_arrow_down

Document contains detailed schematic diagrams for Delco, Motorola, and Leece-Neville alternators to assist with identifying terminal connections. It also provides reference information for diode bridge and brush circuit configurations.

Are revision markers or specific edition dates provided in this Hyster service publication? keyboard_arrow_down

Document displays a publication date of 2004 for the Hyster company, which is indicated on the title page and within the table of contents area. It also lists the specific publication identifier 2200 SRM 2 for reference.

Which chapters cover the specification data for rotor field resistance and charging output values? keyboard_arrow_down

Manual contains specific sections for rotor field winding checks that list expected resistance ranges and output testing procedures for various alternator models.

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