Hyster S2.00-3.20XM S40-65XM H177 D187 / H2.00-3.20XM H40-65XM D177 / H2.00-3.20XM H45-65XM H177 Service Manual

Get your Hyster S2.00-3.20XM, S40-65XM, H177, D187, H2.00-3.20XM, H40-65XM, D177, H45-65XM, H177 forklifts back in operation with this detailed service manual. Part no. 897487.

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Hyster Hyster S2.00-3.20XM S40-65XM H177 D187 / H2.00-3.20XM H40-65XM D177 / H2.00-3.20XM H45-65XM H177 Service Manual manual page preview - page 1 of 1092

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Document Details

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Document Number / Seller:
31168 / Kenneth Diaz
File Size:
53.51 MB
File Type:
ZIP
Language:
English
Pages:
1092
Printable:
Yes
Category:
Forklift
Last updated / verified
Dec 19, 2025

Models Covered & Key Technical Specifications

Hyster S2.00-3.20XM (S40-65XM) [D187], H2.00-3.20XM (H40-65XM) [D177], H2.00-3.20XM (H45-65XM) [H177] Service Manual

Technical Documentation | Service Manual Binder.

  • Drive Axle Specifications: 255 N•m torque specification for axle mount capscrews on S2.00-3.20XM models applies.
  • Mast Component Data: Lift cylinder mount bolts require 53 N•m for proper attachment.
  • Brake System Force: Wheel cylinder capscrews are tightened to 27 N•m for secure operation.
  • Steering System Dimensions: The steering cylinder mount requires 225 N•m torque for H2.00-3.20XM models.
  • Torque Requirements: Tie rods for S2.00-3.20XM models are torqued to 163 N•m to ensure alignment.
  • General Capacity Data: Differential housing to differential adaptor housing capscrews are torqued to 38 N•m.

Professional Workshop Service Manual & Technical Specifications

Hyster S2.00-3.20XM (S40-65XM) [D187], H2.00-3.20XM (H40-65XM) [D177], H2.00-3.20XM (H45-65XM) [H177] Forklift Manual: Repair Data

Specification-Class: Drive Axle and Brake System // Model-Designation: S2.00-3.20XM / H2.00-3.20XM Logic // Coverage-Scope: Full Service Procedures.

Metric Operational-Logic Framework
Drive Axle Torque Specs 255 N•m (S2.00-3.20XM) Axle Mount Capscrews
Brake System Torque Specs 18 to 27 N•m Wheel Cylinder Capscrews
Mast Torque Specs 90 N•m Mast Pivot Capscrews
Steering System Torque Specs 121 N•m (S2.00-3.20XM) Steering Cylinder Mount
Differential Torque Specs 38 N•m Housing Capscrews
Wheel Bearing Torque Specs 205 N•m (initial) Lock Nuts

OEM specifications cover component repair, torque values, and system overviews. Careful inspection of all parts is recommended.

This manual covers detailed procedures for the Drive Axle, Brake System, Mast, Steering System, and Differential. It includes disassembly and assembly instructions, cleaning procedures, and important torque specifications to ensure proper installation and function of your Hyster forklift.

Careful attention to the specifications provided will ensure the longevity and performance of your equipment.

FAQ

Check the **standard** brake shoe clearance. keyboard_arrow_down

1 mm (0.025 in.) is the maximum wear limit for brake shoe linings before replacement is needed.

What does the **necessary** adjustment procedure involve for the drive axle wheel bearings? keyboard_arrow_down

205 N•m initial torque, followed by loosening until free, then retightening to 35 N•m or first alignment position ensures proper bearing adjustment.

Reference the **recommended** torque specifications for the brake system. keyboard_arrow_down

18 to 27 N•m is the specified torque range for wheel cylinder capscrews.

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