Original Hyster H177-5 Service Repair Workshop Manual for H2.00-3.20XM, H40-65XM, S2.00-3.20XM, S40-65XM Forklift Trucks 1998-2005
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Sample pages from the Original Hyster H177-5 Service Repair Workshop Manual for H2.00-3.20XM, H40-65XM, S2.00-3.20XM, S40-65XM Forklift Trucks 1998-2005 manual
Purchase Information
1998-2005 Hyster H2.00-3.20XM, H40-65XM, S2.00-3.20XM, S40-65XM Service Manual - Technical Specifications
- Document Number / Seller:
- 30996 / Linda Martin
- File Size:
- 44.67 MB
- File Type:
- ZIP
- Language:
- English
- Pages:
- 1332
- Printable:
- Yes
- Estimated Download Time:
- 0.91 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Forklift
- Brand:
- Hyster
- Reviewed and Approved:
- Dec 20, 2025
Hyster Models and Parts Covered in this Forklift Manual
H177 H2.00-H3.20XM Europe / Hyster-Yale Materials Handling, Inc.
- H40XM (1998-2005)
- H45XM (1998-2005)
- H50XM (1998-2005)
- H55XM (1998-2005)
- H60XM (1998-2005)
- H65XM (1998-2005)
- S40XM (1998-2005)
- S45XM (1998-2005)
- S50XM (1998-2005)
- S55XM (1998-2005)
- S60XM (1998-2005)
- S65XM (1998-2005)
- H2.00XM (1998-2005)
- H2.50XM (1998-2005)
- H3.00XM (1998-2005)
- H3.20XM (1998-2005)
- S2.00XM (1998-2005)
- S2.50XM (1998-2005)
- S3.00XM (1998-2005)
- S3.20XM (1998-2005)
Complete Manual Information
Hyster H177-5 Service Repair Workshop Manual – Comprehensive Guide for H2.00-3.20XM & H40-65XM Series
Keep your equipment running at peak performance with this professional-grade Service Repair Workshop Manual. This is the complete technical resource for the Hyster H177-5 series, providing 1,332 pages of deep-dive diagnostic, repair, and maintenance procedures. Whether you are performing a routine oil change on a GM 3.0L engine or troubleshooting complex ECM fault codes, this manual offers the factory-level precision required to minimize downtime and avoid costly dealer repairs.
This manual is specifically formatted for easy reading on mobile devices, allowing technicians to access critical torque specs and wiring schematics directly on the shop floor.
Extensive Model Coverage
This manual covers the following Hyster forklift trucks (1998-2005):
- H2.00XM, H2.50XM, H3.00XM, H3.20XM
- H40XM, H45XM, H50XM, H55XM, H60XM, H65XM
- S2.00XM, S2.50XM, S3.00XM, S3.20XM
- S40XM, S45XM, S50XM, S55XM, S60XM, S65XM
Serial Number & Design Code Reference
The technical data in this manual is validated for units with the following Hyster Design Codes:
- H177
- D187
- D177
Professional Technical Content
This workshop manual is divided into specialized sections (SRMs) to give you total control over every system of your forklift:
Engine & Fuel Systems
- GM 3.0L Engine Repair: Full teardown, cylinder head repair, and valve mechanism adjustments.
- Perkins Diesel Engines (704-26 UB): Identification, data, and complete engine overhaul procedures.
- Electronic Controlled LPG/Gasoline Systems: Detailed operation of EPA-compliant fuel systems.
- MEFI-4 Electronic Engine Control: Comprehensive troubleshooting of sensors (MAP, ECT, TPS) and IAC systems.
Transmission & Drive Train
- Hydrostatic Transmission: Theory of operation, fluid change intervals, and commissioning after repair.
- Single-Speed Powershift Transmission: Troubleshooting and repair for both description and pressure testing.
- Drive Axle & Steering Axle: Spindle, hub, and tie rod repair with exact torque specifications.
Diagnostics & Electrical
- ECM Diagnostic Troubleshooting: A massive 300+ page guide to Spectrum Diagnostic Trouble Codes (DTC).
- Electrical Schematics: Complete wiring diagrams for GM 3.0L and Mazda engine configurations.
- Instrument Cluster: Diagnostics for display panels and Curtis 1215 mount adjustments.
- Starters & Alternators: Repair and bench testing for Delco, Motorola, and Leece-Neville components.
Hydraulics & Chassis
- Hydraulic System: Gear pump assembly repair, flow checks, and steering relief pressure adjustments.
- Brake System: Master cylinder repair, service brake adjustment, and parking brake troubleshooting.
- Tilt Cylinders: Seal replacement and troubleshooting for mast movement issues.
- Frame & Cooling: Muffler replacement, radiator cleaning, and operator restraint system repair.
Why You Need This Manual
Standard owner's manuals only tell you how to operate the machine. This Service Repair Workshop Manual tells you how to fix it. It includes step-by-step instructions, exploded views, and troubleshooting flowcharts that take the guesswork out of mechanical failures. With this guide, you can confidently handle everything from 500-hour service intervals to complete engine and transmission rebuilds.
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Frequently Asked Questions - Hyster Forklift Manual
What does this Hyster manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Original Hyster H177-5 Service Repair Workshop Manual for H2.00-3.20XM, H40-65XM, S2.00-3.20XM, S40-65XM Forklift Trucks 1998-2005. It includes information for the following models: **H177 H2.00-H3.20XM Europe / Hyster-Yale Materials Handling, Inc.** - H40XM (1998-2005) - H45XM (1998-2005) - H50XM (1998-2005) - H55XM (1998-2005) - H60XM (1998-2005) - H65XM (1998-2005) - S40XM (1998-2005) - S45XM (1998-2005) - S50XM (1998-2005) - S55XM (1998-2005) - S60XM (1998-2005) - S65XM (1998-2005) - H2.00XM (1998-2005) - H2.50XM (1998-2005) - H3.00XM (1998-2005) - H3.20XM (1998-2005) - S2.00XM (1998-2005) - S2.50XM (1998-2005) - S3.00XM (1998-2005) - S3.20XM (1998-2005).
Is this manual suitable for beginners?
Yes, this Hyster manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Forklift maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (44.67 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Hyster Forklift manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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