Hyster A187, S40XL, S50XL, S60XL Forklift Service Manual 1995-2002

Comprehensive repair and service information for Hyster A187, S40XL, S50XL, S60XL forklifts (1995-2002). Covers engines, hydraulics, electrical systems, and more. Part Number: 2200 SRM 107

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Document Details

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Document Number / Seller:
31162 / Jerry Lewis
File Size:
25.30 MB
File Type:
ZIP
Language:
Printable:
Yes
Category:
Forklift
Last updated / verified
Jan 14, 2025

Models Covered & Key Technical Specifications

Hyster A187, S40XL, S50XL, S60XL Forklift Service Manual (2200 SRM 107) -- 1995-2002

Complete Coverage of Forklift Systems | OEM Documentation.

  • Engine Specifications: Detailed data for Mazda M4-121G, Isuzu C240, GM 4-153, and GM 4-181 engines.
  • Hydraulic System: Analysis of lift and steering systems, including pressures and flow rates.
  • Electrical System: Diagrams and component identification for all models.
  • Capacities: Fluid capacities for engine oil, cooling system, and hydraulic tank.
  • Mast Speeds: Performance data for various mast types and configurations.
  • Torque Specifications: Comprehensive torque values for all major components.

Professional Workshop Service Manual & Technical Specifications

Hyster A187, S40XL, S50XL, S60XL Forklift Service Manual: 1995-2002 Forklift Service Manual

Model-Portfolio: Hyster A187, S40XL, S50XL, S60XL // Equipment-Type: Forklift // System-Coverage: Complete Coverage

Technical Specs Table Specification System-Path Calibration-Standards
Engine Data Engine Specifications Mazda, Isuzu, GM Engines
Hydraulic System Lift & Steering Systems Pressure and Flow Data
Electrical System Wiring Diagrams Component Identification
Capacities Fluid Levels Oil, Coolant, Transmission
Mast Specs Lift & Tilt Speeds Vista Free-Lift, Two-Stage, Three-Stage
Torque Specs Fastener Tightening Engine, Transmission, Mast

Repair data is categorized into:

Systems Overview

This manual provides detailed information on the Hyster A187, S40XL, S50XL, and S60XL forklifts, covering:

  • Engine Repair: Comprehensive specifications and procedures for Mazda, Isuzu, and GM engines.
  • Hydraulic System: In-depth analysis of the lift and steering systems, including lowering control valves and lift cylinders.
  • Electrical System: Detailed wiring diagrams, ignition system checks, and component testing.
  • Mast and Carriage: Procedures for mast disassembly, carriage adjustment, and lift chain maintenance.
  • Wheels and Tires: Information on solid rubber and pneumatic tire service, including installation and removal.
  • Brake System: Inspection, adjustment, and maintenance procedures for service and parking brakes.

The document includes coverage of torque specifications for bolt stretch prevention to ensure proper component assembly and function.

FAQ

What is the **required** engine oil capacity for the Mazda 4-121G engine? keyboard_arrow_down

5.2 litre (5.5 qt) is the required engine oil capacity for the Mazda 4-121G engine when using API CC/SE/SF/SG oil.

Calculate the **specified** clearance for the GM 4-153 exhaust valve guide. keyboard_arrow_down

0.0254 to 0.0686 mm (0.0010 to 0.0027 in) is the specified production limit clearance for the GM 4-153 exhaust valve guide.

What values are **essential** for adjusting the lift chains on a Hyster forklift? keyboard_arrow_down

Lift chains must have equal tension, travel freely through the complete cycle, and their length must be correct. Adjustments are critical for proper mast operation.

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