2005 Hyster S70XL-S120XLS (S3.50-S5.50XL) Forklift Repair Service Manual 2005

Technician-level documentation for your Hyster forklift, covering alternator repair, including diagrams and troubleshooting. PN 899784.

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Document Details

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Document Number / Seller:
31166 / Linda Hernandez
File Size:
35.70 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Forklift
Last updated / verified
Dec 21, 2025

Models Covered & Key Technical Specifications

2005 Hyster Forklift Alternator Repair Manual

Covers Delco, Motorola, and Leece-Neville alternators used on Hyster lift trucks.

  • Technical Resolution Data: 1200 dpi establishes the maximum print output Architecture.
  • Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
  • Essential Power Rating: 450 W -- signifies the active printing consumption Threshold.
  • Advanced Memory Capacity: The formatter board requires 64 MB for standard operation Logic.
  • Core Speed Performance: Maximum throughput reaches 25 ppm Parameters.
  • System Operation Overview: The alternator provides electrical power while the engine is running.

Professional Workshop Service Manual & Technical Specifications

Applied Technical Repair Manual: Forklift Hyster D004, S70XL, S80XL, S80XL BCS, S100XL, S110XL, S120XL, S120XLS [S3.50XL, S4.00XL, S4.50XL, S5.00XL, S5.50XL, S5.50XLS] Forklift Repair Service Manual 2005 Service-Portfolio

Serial-Range: 2005 // Year-Coverage: 2005 // Serial-Range: All Models

Assessment-Element Baseline Logic
Alternator Type A Basic Operation
Alternator Type B Advanced Functionality
General Check Standard Maintenance
Low Output Check Diagnostic Troubleshooting
High Output Check Performance Calibration
Brush Circuit Check Essential Testing

Integrated service sections encompass the following: Alternator Type A and B descriptions, removal, disassembly, cleaning, assembly, and installation procedures. It also covers general checks, low and high output checks, brush circuit checks, diode checks, diode bridge checks, rotor field winding checks, stator winding checks, and voltage regulator checks, along with troubleshooting.

Technical notes are provided for the alternator's electrical system, including diode and resistor protection.

Quality checks are addressed for the alternator's components to ensure reliable operation.

The alternator section documents the procedures for charging the battery.

The troubleshooting chapter addresses common alternator issues and their solutions.

Cooling system maintenance is addressed in the relevant sections.

This manual documents torque specifications for various alternator components to ensure proper gasket seal integrity.

FAQ

What values **calibrated** system architecture for the Delco Type A alternator? keyboard_arrow_down

450 W signifies the active printing consumption Threshold for the Delco Type A alternator.

Assess the **applicable** tool requirements for inspecting alternator components. keyboard_arrow_down

A 1.5 volt ohmmeter is used for checking diodes and brush circuits, as detailed in the manual.

What components require **exact** electrical values for proper function? keyboard_arrow_down

The voltage regulator, brushes, and diode bridge require specific electrical values and careful handling during assembly and testing.

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Reviews (4)

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This manual is incredibly detailed, covering everything from safety precautions to troubleshooting. The download process was seamless and the customer support was responsive and professional. Highly recommend!
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Rated 4 out of 5 stars
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As a mechanic, this manual has been invaluable for servicing various Hyster models. The troubleshooting section is particularly helpful. I received my download link almost instantly, and the support team was quick to answer my questions. Great service!
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I found this manual to be well-organized and easy to understand. The download was smooth, and I appreciated the prompt assistance from the support team. Definitely worth the investment!