Hyster D004, S70XL, S80XL, S100XL, S110XL, S120XL, S120XLS [S3.50XL, S4.00XL, S4.50XL, S5.00XL, S5.50XL, S5.50XLS forklift manual

Table of Contents

General

• Safety Precautions
• Operational Verification
• Specifications

Alternator with Regulator

• Description and Operation
• Removal and Installation
• Disassembly and Reassembly
• Service and Adjustments

Alternator Type A

• Specifications
• Bench Test Procedures
• On-Unit Tests and Adjustments

Alternator Type B

• Specifications
• Bench Test Procedures
• On-Unit Tests and Adjustments

Bench Test

• Equipment and Setup
• Test Procedures

On-Unit Check and Adjustment

• Voltage Check and Adjustment
• Amperage Check

Diode Check

• Type A Alternator Diode Check
• Type B Alternator Diode Check

Stator Winding Check

• Testing Procedure for Type A and B

Rotor Winding Check

• Testing Procedure for Type A and B

Troubleshooting

• Diagnostic Steps for Charging System Issues

Special Tools Overview

• Tooling Required for Repair and Testing

Specifications

• Detailed Specifications for Type A and B Alternators

The Hyster D004, S70XL, S80XL, S100XL, S110XL, S120XL, S120XLS [S3.50XL, S4.00XL, S4.50XL, S5.00XL, S5.50XL, S5.50XLS forklift manual is an essential resource for mechanics, technicians, and owners. It provides in-depth information on the specifications, operating instructions, maintenance procedures, troubleshooting techniques, and safety precautions for these forklift models.

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