2003-2005 Hyster Forklift H3.50-5.50XM, H70-120XM, S3.50-120XM Service Manual

Covers Hyster H3.50-5.50XM, H70-120XM, S3.50-120XM forklift models from 2003-2005. Includes repair procedures, diagrams, and troubleshooting for key systems like the brake, cooling, and electrical systems.

4.7starstarstarstarstar_half(3)
★ TOP SELLER
visibility Preview Available
Hyster 2003-2005 Hyster Forklift H3.50-5.50XM, H70-120XM, S3.50-120XM Service Manual manual page preview - page 1 of 778

Sample pages from the 2003-2005 Hyster Forklift H3.50-5.50XM, H70-120XM, S3.50-120XM Service Manual manual

Hyster 2003-2005 Hyster Forklift H3.50-5.50XM, H70-120XM, S3.50-120XM Service Manual manual preview page 1 - thumbnail
Hyster 2003-2005 Hyster Forklift H3.50-5.50XM, H70-120XM, S3.50-120XM Service Manual manual preview page 2 - thumbnail
Hyster 2003-2005 Hyster Forklift H3.50-5.50XM, H70-120XM, S3.50-120XM Service Manual manual preview page 3 - thumbnail
Hyster 2003-2005 Hyster Forklift H3.50-5.50XM, H70-120XM, S3.50-120XM Service Manual manual preview page 4 - thumbnail
Hyster 2003-2005 Hyster Forklift H3.50-5.50XM, H70-120XM, S3.50-120XM Service Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$23.30 (incl. VAT) Instant Download / No Shipping Fees
2 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
30997 / Harold Morales
File Size:
25.66 MB
File Type:
ZIP
Language:
English
Pages:
778
Printable:
Yes
Category:
Forklift
Last updated / verified
Dec 21, 2025

Models Covered & Key Technical Specifications

Hyster Forklift Service Manual: H3.50-5.50XM, H70-120XM, S3.50-120XM (2003-2005)

Forklift Hyster Materials Handling, Inc. Service Repair Manual | H3.50-5.50XM, H70-120XM, S3.50-120XM Forklift Models 2003-2005 Troubleshooting-Index

  • General Specifications: Lift Truck Weights: Up to 7330 kg (16,160 lbs).
  • Electrical System: 12-volt system with negative ground.
  • Stall Speeds: Engine up to 1900 rpm ±50 rpm for Perkins.
  • Capacities: Engine oil up to 8.0 liters (8.5 qt) for Perkins.
  • Tire Pressure: Bias Ply Tires up to 140 psi for 250 x 15 - 18 Ply.
  • Engine Specifications: GM V-6 4.3 Liter displacement: 4.3 liters (262.4 in.3).

Professional Workshop Service Manual & Technical Specifications

Hyster Forklift Service Manual: H3.50-5.50XM, H70-120XM, S3.50-120XM (2003-2005)

Operational-Scope: Covers Hyster H3.50-5.50XM, H70-120XM, S3.50-120XM forklift models (2003-2005). Unit-Designations: Forklift / Hydraulic System Service-Level: Repair Procedures and Diagnostic Guides.

Factory procedures are documented for:

  • Brake System components, including shoe assemblies, booster, and master cylinder.
  • Cooling System parts like the radiator, water pump, and thermostat.
  • Drive Axle assembly, including bearings and brakes.
  • Electronic Control Module (ECM) diagnostics and troubleshooting for GM 3.0L and 4.3L engines.
  • Engine specifications and capacities for GM V-6 and Perkins engines.
Component Operational-Logic Context
Engine GM V-6 4.3 Liter Specifications provided.
Transmission Powershift & Hydrostatic Oil pressures detailed.
Brakes Service & Parking Repair procedures included.
Electrical GM 3.0L & 4.3L ECM Diagnostic Trouble Codes listed.
Cooling System Components Troubleshooting included.

This manual details the repair procedures for various systems, including:

  • Brake System (Service and Parking)
  • Cooling System (Radiator, Water Pump, Thermostat)
  • Drive Axle (Assemblies, Bearings, Brakes)
  • Electronic Control Module (ECM) Diagnostics
  • Engine Specifications and Capacities

This manual documents torque specifications for various components to ensure proper fastener fatigue prevention.

FAQ

What values are critical for **calibrated** system architecture in this manual? keyboard_arrow_down

12 Volt negative ground system and up to 140 psi tire pressure are critical values for the system architecture.

Assess the **applicable** tool requirements for diagnostics. keyboard_arrow_down

A laptop computer with diagnostic software (e.g., 2067944) and a Spectrum Special Tools Kit (2067935) are applicable for diagnostics.

What components require **exact** electrical values for operation? keyboard_arrow_down

The alternator output (idle and high idle) and ignition timing specifications provide exact electrical values for operation.

Confirm the **specific** calibration settings for the engine. keyboard_arrow_down

Specific calibration settings include stall speeds up to 1950 rpm ±50 rpm for Perkins engines and engine oil capacities up to 8.0 liters (8.5 qt).

What tools are **designated** for clearance measurements? keyboard_arrow_down

Specialized diagnostic tools are designated for clearance measurements, especially when using the laptop computer for advanced diagnostics.

Customer Reviews

Read what our customers say about this Hyster Forklift manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (3)

Avatar
New
This manual is incredibly detailed and easy to follow. Perfect for both beginners and seasoned mechanics. Highly recommend!
Avatar
New
Rated 4 out of 5 stars
Avatar
New
I was impressed by how quickly I received the download link after purchase. The support team was also very helpful when I had questions. Definitely a 5-star experience!