2003-2005 Hyster Forklift H3.50-5.50XM, H70-120XM, S3.50-120XM Service Manual
Covers Hyster H3.50-5.50XM, H70-120XM, S3.50-120XM forklift models from 2003-2005. Includes repair procedures, diagrams, and troubleshooting for key systems like the brake, cooling, and electrical systems.
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Models Covered & Key Technical Specifications
Hyster Forklift Service Manual: H3.50-5.50XM, H70-120XM, S3.50-120XM (2003-2005)
Forklift Hyster Materials Handling, Inc. Service Repair Manual | H3.50-5.50XM, H70-120XM, S3.50-120XM Forklift Models 2003-2005 Troubleshooting-Index
- General Specifications: Lift Truck Weights: Up to 7330 kg (16,160 lbs).
- Electrical System: 12-volt system with negative ground.
- Stall Speeds: Engine up to 1900 rpm ±50 rpm for Perkins.
- Capacities: Engine oil up to 8.0 liters (8.5 qt) for Perkins.
- Tire Pressure: Bias Ply Tires up to 140 psi for 250 x 15 - 18 Ply.
- Engine Specifications: GM V-6 4.3 Liter displacement: 4.3 liters (262.4 in.3).
Professional Workshop Service Manual & Technical Specifications
Hyster Forklift Service Manual: H3.50-5.50XM, H70-120XM, S3.50-120XM (2003-2005)
Operational-Scope: Covers Hyster H3.50-5.50XM, H70-120XM, S3.50-120XM forklift models (2003-2005). Unit-Designations: Forklift / Hydraulic System Service-Level: Repair Procedures and Diagnostic Guides.
Factory procedures are documented for:
- Brake System components, including shoe assemblies, booster, and master cylinder.
- Cooling System parts like the radiator, water pump, and thermostat.
- Drive Axle assembly, including bearings and brakes.
- Electronic Control Module (ECM) diagnostics and troubleshooting for GM 3.0L and 4.3L engines.
- Engine specifications and capacities for GM V-6 and Perkins engines.
| Component | Operational-Logic | Context |
|---|---|---|
| Engine | GM V-6 4.3 Liter | Specifications provided. |
| Transmission | Powershift & Hydrostatic | Oil pressures detailed. |
| Brakes | Service & Parking | Repair procedures included. |
| Electrical | GM 3.0L & 4.3L ECM | Diagnostic Trouble Codes listed. |
| Cooling | System Components | Troubleshooting included. |
This manual details the repair procedures for various systems, including:
- Brake System (Service and Parking)
- Cooling System (Radiator, Water Pump, Thermostat)
- Drive Axle (Assemblies, Bearings, Brakes)
- Electronic Control Module (ECM) Diagnostics
- Engine Specifications and Capacities
This manual documents torque specifications for various components to ensure proper fastener fatigue prevention.
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