Hyster S3.50-5.50XM (S70-120XM) [E004, F004] Capacities and Specifications

A comprehensive manual detailing capacities and specifications for Hyster S3.50-5.50XM (S70-120XM) [E004, F004] lift trucks, covering tire sizes, hydraulics, and more.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Hyster Models Covered & Key Technical Specifications

Models: Hyster S3.50-5.50XM (S70-120XM) [E004, F004]
Sub-models / Variants: S3.50XM (S70XM), S4.00XM (S80XM), S4.00XM BCS (S80XM BCS), S4.50XM (S100XM), S4.50XM BCS (S100XM BCS), S5.50XM (S120XM), S5.50XMS (S120XMS), S5.50XMSPRS (S120XMSPRS), LPG Engine models, Gas Engine models, Diesel Engine models
Build Years: 2002–2007
Serial Numbers: E004, F004
Technical Data:

  • Engine Displacement: 4.3 liter (GM V-6), 4.0 liter (Perkins 1004-4)
  • Electrical Output: 12 Volt, Negative Ground; 38–62 Amps depending on RPM/Engine configuration
  • Hydraulic System Capacity: 39.3 liter (10.4 gal)
  • Transmission Capacity: 15.1 liter (16.0 qt)
  • Cooling System Capacity: 18.9 liter (20.0 qt)
  • Lift Truck Weight: 5,515 kg to 7,820 kg (11,937 lb to 17,241 lb) based on model configuration
Technical Specifications
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Document Number / Seller:
31149 / Thomas Jones
File Size:
29.83 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Forklift
Last updated / verified
May 22, 2025

Hyster Manual Features & Content Preview

Hyster S3.50-5.50XM (S70-120XM) — Official Technical Documentation

  • Covers 2002–2007 Hyster S3.50-5.50XM (S70-120XM) lift trucks including E004 and F004 serial variants with GM V-6, Perkins 1004-4, or diesel engine options
  • Original OEM publication set including 2200 SRM 2 (Alternator), 1800 SRM 985 (Brake System), 8000 SRM 988 (Capacities/Specs), and 8000 SRM 989 (Diagrams)
  • Contains 47 detailed exploded-view diagrams and 28 complex electrical/hydraulic schematics for accurate circuit tracing and assembly
  • Downloads to your account within seconds of checkout
  • Your order stays downloadable from your account for life
  • Indexed PDF search covers every chapter and appendix
  • Full-text search finds any part number in seconds
  • This complete service publication is the primary factory reference for the S3.50-5.50XM [E004, F004] series, consolidating all essential electrical, mechanical, and hydraulic specifications required for fleet maintenance

Manual Content and Chapter Scope

The 2002–2007 Hyster S3.50-5.50XM (S70-120XM) service manual collection details the electrical, braking, and cooling systems along with technical capacity data. Sections provided include alternator repair for Delco, Motorola, and Leece-Neville units, complete brake system overhaul encompassing boosters and master cylinders, and what an OEM service publication covers for these specific lift truck chassis.

Additional chapters document cooling system maintenance, engine-specific technical data including torque specs for GM and Perkins engines, and transmission pressure settings. All procedures reference the E004 and F004 serial range, providing a structural guide for service personnel addressing hydraulic, drivetrain, and control circuit faults.

Technical Specifications Preview

Engine cooling system capacity is 18.9 liters. The GM V-6 4.3L compression ratio is specified at 9.3:1. Hydraulic tank capacity is documented at 35.5 liters in the specifications table.

Reference only — always consult a certified technician before performing service on this equipment. This official Hyster technical documentation package covers the 2002–2007 S3.50-5.50XM (S70-120XM) lift truck series, documenting critical service procedures, component diagrams, electrical schematics, and factory torque specifications for the E004 and F004 builds.

Manual FAQ, Purchase & Download Details

What alternator types and manufacturer configurations are covered in this 2200 SRM 2 service manual? keyboard_arrow_down

Document covers Delco, Motorola, and Leece-Neville alternators used on Hyster lift trucks. It includes descriptive information and procedures for Type A and Type B alternator configurations.

Is technical data for rotor field winding resistance included in the electrical check sections? keyboard_arrow_down

Specification sections reference a correct reading range for rotor field winding resistance.

Are there exploded views and diagrams provided that illustrate component breakdown for Type A and Type B alternator models? keyboard_arrow_down

Manual contains exploded view diagrams for both Type A and Type B alternators. These figures list individual components such as stators, rotors, diode bridges, and voltage regulators.

Which specific electrical system checks are detailed for Delco and Motorola alternators? keyboard_arrow_down

Document lists procedures for diode bridge checks, stator windings checks, brushes circuit checks, and voltage regulator checks for the specified alternator brands.

Can this manual provide guidance on output checks for the charging system? keyboard_arrow_down

Document includes low output and high output check procedures for the electrical system. These sections describe how to use voltmeters and ammeters to monitor charging performance. It also contains schematic references for verifying system conditions.

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