Hyster E004 S70XM S80XM S100XM S120XM S120XMS, S80XMBCS S100XMBCS, S3.50XM S4.00XM S4.50XM S5.50XM forklift manual

Table of Contents

General

• Safety Precautions
• Operational Instructions
• Maintenance Guidelines

Alternator with Regulator

• Overview and Specifications
• Operation and Troubleshooting
• Service and Repairs

Alternator Type A

• Disassembly Instructions
• Assembly Instructions
• Bench Testing

Alternator Type B

• Disassembly Instructions
• Assembly Instructions
• Bench Testing

Clean

• Cleaning Components
• Inspection Procedures

Brush Check and Adjustment

• Brush Inspection
• Brush Replacement
• Voltage Regulator Adjustment

Output Check

• Alternator Output Testing
• Performance Standards

Regulator Check and Adjustment

• Voltage Regulator Testing
• Adjustment Procedures

Bench Test

• Bench Test Setup
• Testing Procedures

On-Unit Check and Adjustment

• On-Vehicle Testing
• Adjustment Procedures

Diode Check

• Diode Testing Procedures
• Replacement Procedures

Stator Winding Check

• Inspection of Stator Windings
• Continuity Testing

Rotor Winding Check

• Inspection of Rotor Windings
• Continuity Testing

Troubleshooting

• Troubleshooting Steps
• Fault Diagnosis
• Rectification Procedures

Special Tools

• List of Special Tools
• Usage Guidelines

Specifications

• Technical Specifications for Alternator Types A and B

This manual/handbook is essential for mechanics, technicians, and owners as it provides detailed instructions for the maintenance, repair, and operation of the Hyster E004 S70XM S80XM S100XM S120XM S120XMS, S80XMBCS S100XMBCS, S3.50XM S4.00XM S4.50XM S5.50XM forklift. It includes technical data, safety rules, and troubleshooting information, making it an invaluable tool for anyone working with these forklift models.

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