2005 Hyster H2.0FT, H2.5FT, H3.0FT, H3.5FT (L177) Forklift Parts Manual (P/N 1599951)

This Hyster Customer Edition parts manual, P/N 1599951, covers the 2005 H2.0FT, H2.5FT, H3.0FT, and H3.5FT lift trucks in the European L177 series. The publication is dated June 2005.

• Engines and fuel systems: Illustrated parts breakdowns for engine internals, cooling and exhaust assemblies, LPG equipment, diesel injection components, and fuel filtration.

• Transmission and drive axle: Torque converters, gear housings, clutch packs, transmission control valves, cooling arrangements, and separate dry-brake and wet-brake axle applications.

• Electrical assemblies: Vehicle System Manager, power distribution module, instrument cluster, joystick controls, and chassis, engine, lighting, and transmission wire harnesses.

• Steering and brakes: Steering column, control unit, axle and cylinder parts, plus single- and dual-pedal brake linkages, parking brakes, and wet-brake cooling components.

• Hydraulic components: Gear pumps, filters, hoses, tilt cylinders, and manual or electronic control-valve assemblies with separate lift, tilt, and auxiliary sections.

• Masts and attachments: Dedicated parts sections for limited and full free-lift masts, main-lift and free-lift cylinders, carriages, and integral side-shift assemblies.

• Frame and operator equipment: Cab, hood, overhead guards, counterweights, interior panels, forks, and suspension or swivel-seat assemblies.

The catalog is suited to technicians and parts staff who can match assembly callouts, application keys, and quantity columns to the truck’s installed equipment.

Parts Lookup and Service Scope

Each assembly breakdown pairs numbered illustrations with part numbers, descriptions, quantities, and application notes. The numerical index cross-references known part numbers to their printed page and item number, helping you locate related hardware when building a repair parts list.

This is a parts-identification catalog. The publication directs service and overhaul work to a separate Service Manual; its exploded views are not step-by-step repair instructions.

Engine and Driveline Variants

The engine sections distinguish Mazda and GM LPG components from Yanmar diesel parts. Cylinder-head and cylinder-block drawings identify internal components, while cooling and transmission-cooling layouts separate serpentine and square-wave radiators and internal or external air-oil coolers.

Transmission breakdowns distinguish input/forward, counter/reverse, forward-high, and input/forward-low clutch assemblies. The tables also identify clutch plate and seal kits.

Dry-brake and wet-brake footnotes affect transmission assembly and charge-pump selection. Matching these applications before ordering helps prevent choosing parts from the wrong brake configuration.

Electrical Assemblies and Harness Views

The power distribution module illustration identifies its replaceable relays, fuses, resistor, and related components. Separate electrical listings cover the instrument cluster, electronic control levers, engine controls, and Vehicle System Manager.

Wire Harness views show physical harness layouts and connector callouts for the engine, chassis, cowl, lights, control valves, and transmission. These are component-identification drawings rather than electrical circuit schematics or diagnostic flowcharts.

Mast, Hydraulic, and Brake Parts

Mast breakdowns distinguish outer, inner, and intermediate structures, header hoses, chains, lift cylinders, and carriages. Integral side-shift assembly drawings separate carriage frames, bearings, cylinders, and hose arrangements by mast family, supporting parts selection for the installed lift equipment.

Hydraulic control-valve drawings separate manual lift-and-tilt assemblies from electronic lift-and-lower, poppet, tilt, and auxiliary sections. Brake listings distinguish right- and left-hand dry-brake assemblies and their shoe, lining, adjuster, and parking-brake kits.

Always verify exact part numbers for the specific mast or carriage. Use the applicable service procedures for supporting raised components and releasing stored hydraulic pressure before repair work.

A Preview of Fork Sizes and Clutch Parts

These examples represent a small selection of the catalog’s part-identification dimensions. Standard Class II forks are listed at 100 mm × 40 mm, while Standard Class III forks are listed at 125 mm × 50 mm.

For the single-speed transmission’s input/forward clutch, the parts table lists alternative pressure plates, including a 5.8 mm plate. These are replacement-part dimensions, not fork wear limits or clutch-clearance settings.

Searchable Parts Listings and PDF Navigation

Text lookup and drawing detail: Headings, parts tables, and the numerical index contain searchable text. Embedded bookmarks link to assembly sections and figure pages. Text within illustrations is not consistently searchable; zooming helps with small module markings and harness details.

Supplied as one printable, English-language, 556-page PDF. That total already includes the original covers and section dividers, 43 Notes pages, and 17 blank pages.