Hyster Forklift H007, H165XL, H190XL, H210XL, H230XL, H250XL, H280XL Service Manual

Hyster Class 5 Forklift Service Manual covering H007, H165XL, H190XL, H210XL, H230XL, H250XL, and H280XL models. Includes diagnostics, service procedures, and parts information for these industrial forklifts. Part number C4256-90954.

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Document Details

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Document Number / Seller:
31134 / Walter Grant
File Size:
28.45 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Forklift
Last updated / verified
Mar 22, 2025

Models Covered & Key Technical Specifications

Hyster Forklift Manuals

Hyster Forklift H007, H165XL, H190XL, H210XL, H230XL, H250XL, H280XL Service Manual

For Hyster Class 5 Internal Combustion Engine Trucks — Pneumatic Tire Forklifts | Reference Collection

  • Authorized Mass Specs: 11,823 kg is the standard curb weight for the H165XL model.
  • Published Gross Dimensions: For lifting operations, 26,070 lb defines the maximum load capacity for the H165XL forklift.
  • Reference Torque Data: 271 Nm — signifies the correct torque specification for the main frame bolt.
  • Fundamental Containment Volume: The hydraulic tank requires 69.3 litres for standard operation (H8.00-12.00XL models).
  • Specific Current Rating: Maximum output reaches 62 amps Parameters.
  • Core Rotation Data: For transmission systems, 24.6 litres is the standard fluid capacity Framework.

Professional Workshop Service Manual & Technical Specifications

Essential Instructional Reference Manual: Hyster Forklift Factory-Grade Hyster manual: H007/H165XL/H190XL/H210XL/H230XL/H250XL/H280XL Service-Portfolio

Specification-Class: Hyster Forklift Service Manual // Service-Level: Hyster Forklift // Specification-Class: Forklift Operation & Maintenance

Integrated-Framework Diagnostic-Logic Validation-Data
Hyster Forklift H007, H165XL, H190XL, H210XL, H230XL, H250XL, H280XL Service Manual Hyster forklift components and systems diagnostics Forklift repair and maintenance procedures

Providing a structural breakdown of:

Hyster Forklift Service Manual

This Hyster forklift manual details the operation, service, and repair procedures for various Hyster models.

Engine and Transmission Procedures

This section covers engine maintenance, including oil changes and filter replacements for Perkins Diesel and GM V8 engines. Transmission procedures for the Hyster T-50 powershift transmission are also included.

Mast, Carriage, and Attachment Systems

Details on mast components, carriage repair, fork inspection, and lift chains are provided, ensuring proper functioning of lifting mechanisms.

Hydraulic and Fuel System Maintenance

Instructions for servicing hydraulic systems, including tank and filter maintenance, and fuel system procedures for diesel and LPG engines are covered.

Electrical System Schematics and Troubleshooting

Comprehensive electrical system diagrams and troubleshooting guides are included to aid in diagnosing and resolving electrical issues.

This manual documents torque specifications for various components to ensure proper pressure slip prevention.

FAQ

Identify the **correct** service interval parameters for my Hyster forklift? keyboard_arrow_down

8 hours is the daily interval for checks, 150 hours or 2 months for basic maintenance, and 1000 hours or 6 months for transmission oil and filter changes.

What procedures are **documented** for engine air filter maintenance? keyboard_arrow_down

Clean the pre-cleaner for the air filter as necessary, then remove the cover and bowl to clean out dirt. For the main air filter, clean or replace the element using compressed air at less than 210 kPa (30 psi).

Determine the **precise** tool requirements for fork installation? keyboard_arrow_down

1 m (3 ft) is the recommended distance to position forks in front of the carriage for installation. Fork pins and retainers are used to secure the forks.

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Reviews (4)

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Rated 5 out of 5 stars
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The download process was super smooth, and I received a prompt email with the link. Highly recommend!
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This manual has everything you need for servicing Hyster forklifts. The troubleshooting section is particularly helpful!
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I had a few questions regarding the manual, and the support team responded quickly and professionally. Very satisfied!