Perkins Phaser & 1000 Series Diesel Engine Workshop Manual (P/N TPD 1312E)
Perkins Models Covered & Key Technical Specifications
Models: Perkins Phaser, 1000 Series
Sub-models / Variants: 4 cylinder, 6 cylinder, Naturally Aspirated, Turbocharged, Compensated, Turbocharged/intercooled, Automotive, Agricultural, Industrial, AE/YE (USA emission legislation variants)
Trade Names: Phaser, 1000 Series
Model Years: 2002
Serial Numbers: AA to AH, YA to YE
Technical Data:
- Engine configuration: In-line 4-stroke
- Cubic capacity: 4.0 liters (4 cylinder) or 6.0 liters (6 cylinder)
- Firing order (4 cylinder): 1, 3, 4, 2
- Firing order (6 cylinder): 1, 5, 3, 6, 2, 4
- Valve tip clearance (inlet): 0.20 mm (0.008 in)
- Valve tip clearance (exhaust): 0.45 mm (0.018 in)
- Cylinder head distortion limit (4 cylinder): 0.08–0.15 mm
- Cylinder head distortion limit (6 cylinder): 0.13–0.25 mm
Perkins Manual Features & Content Preview
- Covers 4-cylinder and 6-cylinder Perkins Phaser and 1000 Series diesel engines, including naturally aspirated, turbocharged, and intercooled variants
- Official Perkins publication TPD 1312E, Issue 2, February 2002
- Contains 435 numbered operations, detailed torque settings tables, piston height grade specifications, and fuel injection pump timing diagrams
- Serves as the authoritative workshop reference for the AA through YE series engines, featuring expanded diagnostic data for Bosch and Lucas/Delphi injection systems not found in earlier editions
Manual Coverage
This 440-page technical resource provides the exact specifications needed for servicing agricultural, industrial, and automotive power units. It documents assembly and overhaul procedures for the cylinder head, crankshaft, piston and connecting rod, as well as the lubrication, fuel, and cooling systems. Need to maintain internal tolerances to strict OEM standards? The documentation includes complete details for timing case assemblies, balance units, and electrical equipment.
Specification and Reference Data
You will find precise technical data for valve seat inserts, piston height grades, and fuel injection timing. The manual calls out specific tightening values for setscrews, demanding 44 Nm (33 lbf ft) for engine lift brackets and 155 Nm (114 lbf ft) for connecting rod setscrews. Intake valve clearance is specified at 0.20 mm. Exhaust valve clearance is set at 0.45 mm. Piston cooling jet pressure settings for turbocharged blocks run at 178/250 kPa. It also breaks down torque and setting codes for various injection pump configurations, including Bosch EPVE, Lucas/Delphi DPA, and Stanadyne DB series. Safety and accuracy in the bay are paramount. Always use these reference figures alongside proper shop safety protocols and verify tolerances before performing any live maintenance.
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