Perkins 1100 Series 4 Cylinder Diesel Engines RE, RF, RG, RH, RJ, RK Workshop Manual 2002 (TPD 1487E, Issue 1)

This 274-page official Perkins workshop manual (TPD 1487E, Issue 1, published October 2002) serves as the definitive technical reference for the 1100 Series 4-cylinder engine platform. Designed for professional mechanics and agricultural technicians, it details service parameters, specifications, and teardown criteria for industrial equipment.

• Covers naturally aspirated, turbocharged, and charge-cooled 2002 industrial, agricultural, and construction engines
• Contains 16 distinct sections detailing engine assembly, fuel, lubrication, and electrical systems
• Includes precise torque specification tables for setscrews, nuts, and studs across all major assemblies
• Features dimensional data for crankshaft journals, cylinder head components, and valve train tolerances
• Provides full cross-reference data for engine identification codes RE, RF, RG, RH, RJ, and RK

Component and Assembly Documentation

What exactly is inside the manual? It breaks down the overhaul procedures for major engine assemblies. You get specific teardown and inspection criteria for the cylinder head, pistons, connecting rods, and crankshaft. It also maps out the timing drive and aspiration system. If you are diagnosing fuel delivery issues, the guide covers service parameters for Bosch VP30, Bosch EPVE, and Delphi DP210 injection pumps. Essential internal clearances are documented in detail, right down to main bearing tolerances and valve tip settings. The documentation also identifies specific special tools required for complex tear-downs.

Specification and Reference Data

Precision is non-negotiable when working on the 1100 Series block. This section delivers the hard numbers. You will find complete pressure settings for the lubrication and cooling systems, including exact oil pressure relief valve ratings and thermostat temperature ranges. It details the precise 0.20 mm intake and 0.45 mm exhaust valve clearances required for proper engine tuning. Always follow standard workshop safety protocols and relieve system pressure when handling pressurized fuel lines or heavy block components to prevent personal injury. Additionally, the manual lists recommended POWERPART consumables, giving you exact part numbers for thread sealants, gasket removers, and industrial-grade adhesives required during reassembly.