Perkins Diesel Engine 100 Series Workshop Manual: Service & Maintenance Reference Information

Technical reference covering Perkins 100 Series diesel engines (models 102-05 to 104-22), detailing repair and maintenance procedures for optimal performance and longevity. Part TPD 1377E, Issue 3.

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Document Details

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Document Number / Seller:
27939 / Donna King
File Size:
10.53 MB
File Type:
PDF
Language:
English
Pages:
130
Printable:
Yes
Category:
Diesel Engine
Last updated / verified
Sep 29, 2025

Models Covered & Key Technical Specifications

Perkins 100 Series Diesel Engine Workshop Manual: Comprehensive Service & Maintenance Reference Information-Suite Perkins Diesel Engine 100 Series (102-05 to 104-22) - Workshop Manual Commercial Collection Binder

  • Designated Shipping Weight: 75 kg establishes the baseline engine weight Parameters.
  • Verified Print Quality: For optimal operation, 1200 dpi requires the maximum print output Threshold.
  • Nominal Assembly Torques: 23 N-m -- signifies the active fastener tightening Baseline Requirements.
  • Design Adjustment Range: The governor linkage requires 0.5 mm for standard operation Logic.
  • Engineered Generation Capacity: Maximum output reaches 11 kW Parameters.
  • Essential Form Factor: The fuel pump supports the timing configuration Sequences.

Professional Workshop Service Manual & Technical Specifications

Certified Assembly Safety Manual: Diesel Engine Perkins 102-05, 103-07, 103-10, 103-13, 103-15, 104-19, 104-22 Diesel Engine Workshop Manual - Comprehensive Service & Maintenance Reference Information-Suite

Technical-Domain: Perkins 100 Series Engines / Conceptual-Layout: Workshop Manual / Conceptual-Layout: Reference Data.

TOP Assessment-Parameter Value Calibration-Data
Engine Build Code KN, KL, KD, KH, KE, KF, KR Standard Service Limit
Number of Cylinders 2, 3, 3, 3, 3, 4, 4 Torque Nm (lbf ft) kgf m Clearance mm (in)
Combustion System IDI special swirl Torque Nm (lbf ft) kgf m Clearance mm (in)
Governor Mechanical all speed Torque Nm (lbf ft) kgf m Clearance mm (in)
Fuel Injection Cassette type fuel injection system Torque Nm (lbf ft) kgf m Clearance mm (in)

Major sections focus on:

Special procedures are addressed for

Detailed procedures cover engine removal, disassembly, and reassembly, emphasizing safety precautions and correct handling of components to ensure proper function and longevity.

Verification procedures are included for

Thorough inspection and verification steps are outlined for critical engine components, including piston ring clearance, valve stem diameter, and bearing checks, to guarantee adherence to operational standards.

Repair information is provided for

Specific repair instructions are provided for various engine sub-assemblies, such as the cylinder head, crankshaft, and fuel injection system, ensuring accurate and efficient servicing.

The document includes coverage of

Comprehensive coverage extends to engine timing, lubrication, and cooling systems, offering detailed guidance on maintenance and troubleshooting for these vital areas.

Brake system specifications are included for

Component specifications, including torque values and clearance measurements for key parts like the flywheel and oil seals, are detailed to ensure precise assembly and reliable operation.

Comprehensively requiring proper flange face sealing for critical engine components to ensure optimal performance and prevent leaks. This manual outlines the necessary procedures and specifications.

FAQ

Determine the **specific** torque specifications for the connecting rod bolts. keyboard_arrow_down

23 Nm (17 lbf ft) kgf m is the specified torque for the connecting rod bolts (A2) on the 102-05, 103-07, and 103-10 models, ensuring secure assembly.

What specifications **designated** for the maximum permissible engine speed? keyboard_arrow_down

3500 rpm is the designated maximum engine speed for the 102-05, 103-07, and 103-10 models, indicating the operational limit for safe engine performance.

Check the **critical** lubrication requirements for the crankshaft assembly. keyboard_arrow_down

0.42 amps (5 Watt lamp max) is the maximum current draw specified for the oil pressure switch, crucial for monitoring lubrication levels to prevent engine damage.

Customer Reviews

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Reviews (3)

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The manual has all the information you need for Perkins 100 Series engines. I had a question regarding the assembly instructions, and their support team responded quickly and professionally. The download was seamless too!
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good evening, i seam to be having trouble down loading the full printable workshop manual for the perkins 103-15 how ever this takes me to an error page.
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New
This workshop manual is incredibly detailed and easy to understand. The breakdown of each engine model is very helpful for technicians. Plus, the download process was smooth, and I received the link almost instantly! Highly recommend!