Product Information
Table of Contents
1. General Information
- Introduction
- Safety Precautions
- POWERPART recommended consumable products
- Engine lift equipment
- Engine views
- Engine identification
2. Specifications
- Basic engine data
- Standard torques
- Special torques
- Compression test data
3. Cylinder Head Assembly
- Rocker cover and inlet manifold
- Operation 3.1: To remove and fit
- Operation 3.2: To remove and fit
- Exhaust manifold and gasket
- Fuel injection pipes: removal and refitting
- Cylinder head removal
- Decarbonising the cylinder head
- Valve and seat grinding
- Valve spring compression test
- Assembling the cylinder head
4. Piston and Connecting Rod Assemblies
- Big end bearings: removal and refitting
- Operation 4.2: To remove and to fit
- Operation 4.3: To disassemble and assemble
- Operation 4.4: To measure the piston ring clearance
- Operation 4.5: To measure the piston pin clearance
- Operation 4.6: To check connecting rod alignment
5. Crankshaft Assembly
- Crankshaft pulley
- Operation 5.1: To remove and fit
- Operation 5.2: Removing and refitting crankshaft
- Operation 5.3: To inspect for deflection
6. Timing Case and Drive Assembly
- Description of timing operations
- Operation 6.1: Timing the engine
- Timing gears and backlash checks
7. Aspiration System
- Air intake system
- Turbocharger operation and maintenance
8. Lubrication System
- Oil pump operation and maintenance
- Oil filter location and replacement
- Checking oil pressure and flow
9. Cooling System
- Coolant specifications
- Radiator maintenance and flushing
- Water pump operation and replacement
10. Fuel System
- Fuel pump details
- Injector repair and calibration
- Fuel lines and connections
11. Electrical Equipment
- Starter motor and alternator specifications
- Battery maintenance and charging
12. Special Tools
- List of manufacturer recommended tools
- Tool usage and application examples
This manual is a valuable resource for mechanics, technicians, and owners as it provides comprehensive information about the Perkins 403C-11, 403C-15, 404C-22, 404C-22T engine. It covers everything from technical specifications to maintenance, troubleshooting, and repair procedures, making it an essential tool for anyone working with or owning these engines.
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