1994-2005 JCB 801.4, 802, 802.4, 802 Super Mini Excavator Service Manual

JCB 801.4, 802, 802.4, and 802 Super Service Manual

• Covers 1994–2005 JCB 801.4, 802, 802.4, and 802 Super mini excavators including canopy and cab variants
• Official OEM publication 9803/3140 Issue 4
• Contains 97 pages of exploded diagrams, component illustrations, and technical reference charts
• Accessible from your device as soon as the order is placed
• Full-text search finds any part number in seconds
• This 2005 publication is the authoritative JCB service reference for the complete 802-series build cycle, including unique wiring and hydraulic system logic for the Super variants

Operational and Maintenance Coverage

This publication provides detailed technical insights into machine systems, prioritizing routine maintenance and operational setup. It documents general specifications, safety precautions for distributor engineers, and specific maintenance intervals for engine oil, hydraulic fluids, and filters. Chapters detail the care of the main frame and cab, including ROPS, TOPS, and FOGS safety standards. The documentation covers auxiliary circuit installations, including single-acting and double-acting hydraulic configurations, with precise instructions for pedal and cable adjustments. Extensive sections explain tracking adjustments, slew ring maintenance, and bucket tooth replacement procedures, formatted to facilitate professional service work.

Technical Data and Specifications

This JCB service publication includes comprehensive tables for torque settings, fluid capacities, and material specifications. It provides data for various fastener types, including Dacromet-coated and zinc-plated bolts, to maintain structural integrity. The manual documents coolant mixtures for different climates, hydraulic oil viscosities, and specific lubrication points for boom, dipper, and bucket linkages. System reference data covers hydraulic circuit pressures, electrical connector pinouts, and timing gear maintenance values. An official 293-page JCB OEM workshop manual covering the 1994–2005 JCB 801.4, 802, 802.4, and 802 Super, documenting engine, hydraulic, electrical, and control system specifications for the 9803/3140 series build.