JCB 801.4, 802, 802.4, 802 Super - Comprehensive Mini Excavator Service Manual 1994-2005
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Sample pages from the JCB 801.4, 802, 802.4, 802 Super - Comprehensive Mini Excavator Service Manual 1994-2005 manual
Purchase Information
1994-2005 JCB 801.4, 802, 802.4, 802 Super Mini Excavator Service Manual - Technical Specifications
- Document Number / Seller:
- 28029 / George Cooper
- File Size:
- 18.84 MB
- File Type:
- Language:
- English
- Pages:
- 293
- Printable:
- Yes
- Estimated Download Time:
- 0.39 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Mini Excavator
- Brand:
- JCB
- Reviewed and Approved:
- Dec 22, 2025
JCB Models and Parts Covered in this Mini Excavator Manual
- 801.4 (1994-2005)
- 802 (1994-2005)
- 802.4 (1994-2005)
- 802 Super (1994-2005)
Complete Manual Information
JCB Mini Excavator Service Manual - Models 801.4, 802, 802.4, 802 Super
This comprehensive JCB Mini Excavator Service Manual is the definitive resource for owners, operators, and service engineers. Covering the production span from 1994 to 2005, this manual provides the specialized technical knowledge required to maintain and repair these versatile hydraulic earthmoving machines. Whether you are performing routine lubrication or a complex engine overhaul, this guide ensures your equipment remains at peak performance.
Models Covered and Production Years
- 801.4 (1994-2005)
- 802 (1994-2005)
- 802.4 (1994-2005)
- 802 Super (1994-2005)
Indispensable for Professionals and Owners
This manual is designed for the benefit of JCB Distributor Service Engineers and those with a sound knowledge of workshop practice. It goes beyond basic maintenance, conveying specialized information on components where specific wear tolerances or complex repair procedures are required.
What’s Inside This Manual
- General Information & Identification: Learn how to decode your Vehicle Identification Number (VIN) and locate serial numbers for the engine and gearboxes on the data plate (located on the left-hand front face).
- Comprehensive Service Schedules: Detailed charts for 10-hour (daily) through 2000-hour (2-year) intervals to ensure long-term machine reliability.
- Engine Technical Data: Specific torque settings for engine bearing holder bolts (49-54 Nm), cylinder head bolts (88-93 Nm), and more to ensure precise assembly.
- Hydraulic System Mastery: Includes instructions for single and double-acting hydraulic circuits, essential for running attachments like breakers and augers.
- Detailed Component Guides: Alphabetically coded sections (A-L) cover everything from Attachments and Body & Framework to Electrics, Gearboxes, and the Engine.
- Specialized Service Tools: A numerical list of required JCB service tools, including pressure test kits, electrical test equipment (AVO meters), and specialized glass installation tools.
Key Technical Specifications
- Engine Power: Detailed power ratings (kW @ RPM) as stamped on the machine data plate.
- Operating Weights: Vital for transport; for example, the 801.4 model has a maximum weight of 1425 kg.
- Fluid Capacities: Precision data for fuel tanks (up to 48 liters), engine oil (4.5 liters), and hydraulic systems (45 liters).
- Torque Specifications: Comprehensive lists for Zinc Plated and Dacromet fasteners to prevent mechanical failure.
Safety and Operation Excellence
- ROPS, TOPS, and FOGS: Detailed information on safety structures designed to protect the operator in the event of an accident.
- Control Patterns: Step-by-step guides for switching between ISO and SAE excavator control patterns via the internal fuse box switch.
- Cold Climate Procedures: Essential instructions for warming hydraulic oil and engines in temperatures below -15°C (5°F).
Maximize the lifespan and resale value of your JCB Mini Excavator by following the exact manufacturer procedures found in this professional-grade service manual.
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Frequently Asked Questions - JCB Mini Excavator Manual
What does this JCB manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for JCB 801.4, 802, 802.4, 802 Super - Comprehensive Mini Excavator Service Manual 1994-2005. It includes information for the following models: - 801.4 (1994-2005) - 802 (1994-2005) - 802.4 (1994-2005) - 802 Super (1994-2005).
Is this manual suitable for beginners?
Yes, this JCB manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Mini Excavator maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (18.84 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your JCB Mini Excavator manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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