Hyster C177 H2.00-3.00XL (H40-60XL) & S2.00-3.00XL (S40-60XL) Lift Truck Service Repair Manual 1980-1994
Product Gallery
Sample pages from the Hyster C177 H2.00-3.00XL (H40-60XL) & S2.00-3.00XL (S40-60XL) Lift Truck Service Repair Manual 1980-1994 manual
Purchase Information
1980-1994 Hyster H2.00-3.00XL (H40-60XL) & S2.00-3.00XL Service Repair Manual - Technical Specifications
- Document Number / Seller:
- 31138 / Richard Morales
- File Size:
- 32.54 MB
- File Type:
- ZIP
- Language:
- English
- Pages:
- 560+
- Printable:
- Yes
- Estimated Download Time:
- 0.67 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Forklift
- Brand:
- Forklift
- Reviewed and Approved:
- Dec 21, 2025
Forklift Models and Parts Covered in this Forklift Manual
Hyster-Yale Materials Handling, Inc.
- H2.00XL (1980-1994)
- H2.50XL (1980-1994)
- H3.00XL (1980-1994)
- S2.00XL (1980-1994)
- S2.50XL (1980-1994)
- S3.00XL (1980-1994)
- H40XL (1980-1994)
- H50XL (1980-1994)
- H60XL (1980-1994)
- S40XL (1980-1994)
- S50XL (1980-1994)
- S60XL (1980-1994)
- H2.00XM (1994-2004)
- H2.50XM (1994-2004)
- H3.00XM (1994-2004)
- H3.20XM (1994-2004)
- H40XM (1994-2004)
- H50XM (1994-2004)
- H60XM (1994-2004)
- H65XM (1994-2004)
Complete Manual Information
Hyster C177 Series Service Repair Manual: H2.00-3.00XL & S2.00-3.00XL Lift Trucks
This professional-grade Service Repair Manual is the definitive resource for the Hyster C177 series. Whether you are a fleet mechanic, a shop technician, or an owner-operator, this manual provides the deep technical insight required to maintain, troubleshoot, and overhaul your equipment to factory standards.
This comprehensive guide covers the XL series (1980-1994), specifically designed for high-cycle industrial environments. It provides step-by-step instructions that go beyond basic maintenance, offering full-scale repair procedures for every major system of the lift truck.
Comprehensive Model Coverage
This manual is specifically tailored for the C177 design code, covering the following metric and US nominal capacity models:
- H2.00XL, H2.50XL, H3.00XL (Pneumatic Tire)
- S2.00XL, S2.50XL, S3.00XL (Cushion Tire)
- H40XL, H50XL, H60XL (US Industrial Class)
- S40XL, S50XL, S60XL (US Industrial Class)
In-Depth Engine & Fuel System Support
Detailed service data for all engine configurations found in the C177 series:
- Mazda M4-121G (Gasoline and LPG)
- Isuzu C240 (2.4L Diesel)
- Isuzu 4JB1 (2.8L Diesel) and 4JG2 (3.1L Diesel)
- GM 4-181 (Optional Gas/LPG units)
- Specialized sections for the Microprocessor Spark Timing System (MSTS) and Rochester/Impco Carburetion.
Professional Technical Content
- Single-Speed Powershift Transmission: Complete overhaul and repair for Hyster T-41, T-42, and T-43 units, including torque converter specs and inching valve adjustments.
- Hydraulic Systems: Full schematics and service procedures for gear pumps, main control valves, and lift/tilt cylinders. Includes precise relief valve pressure settings (up to 2900 psi for Vista models).
- Vista Mast Technology: Comprehensive coverage for Two-Stage, Free-Lift, Three-Stage, and Four-Stage Vista Masts, including chain adjustments and roller shimming.
- Drive Axle & Braking: Detailed teardown of the drive axle, wheel bearings, and the complete 260mm/310mm brake systems.
- Electrical & Steering: Full diagnostic charts for Delco/Motorola alternators, starters, and the Ross Gear Hydraguide steering control units.
Key Specifications for Mechanics
- Detailed Torque Charts (Metric and SAE) for critical fasteners.
- Full Capacities Table: Engine oil (5.2L for Diesel), hydraulic tank, and cooling system requirements.
- Troubleshooting Matrix: Symptom-based diagnostic charts for engine overheating, hydraulic drift, and transmission slipping.
Serial Number Reference
This manual is applicable to Hyster units with the C177 designator. It provides the necessary data for early production units (pre-1984) and later production models (1984-1994), ensuring you have the correct data for your specific chassis age.
Equip your shop with the same information used by factory-trained technicians. This manual is optimized for readability on mobile devices, allowing you to access critical torque specs and wire diagrams right at the machine.
Download Instructions for Forklift Forklift Manual
Frequently Asked Questions - Forklift Forklift Manual
What does this Forklift manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Hyster C177 H2.00-3.00XL (H40-60XL) & S2.00-3.00XL (S40-60XL) Lift Truck Service Repair Manual 1980-1994. It includes information for the following models: **Hyster-Yale Materials Handling, Inc.** - H2.00XL (1980-1994) - H2.50XL (1980-1994) - H3.00XL (1980-1994) - S2.00XL (1980-1994) - S2.50XL (1980-1994) - S3.00XL (1980-1994) - H40XL (1980-1994) - H50XL (1980-1994) - H60XL (1980-1994) - S40XL (1980-1994) - S50XL (1980-1994) - S60XL (1980-1994) - H2.00XM (1994-2004) - H2.50XM (1994-2004) - H3.00XM (1994-2004) - H3.20XM (1994-2004) - H40XM (1994-2004) - H50XM (1994-2004) - H60XM (1994-2004) - H65XM (1994-2004).
Is this manual suitable for beginners?
Yes, this Forklift manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Forklift maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (32.54 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Forklift Forklift manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
Customer Reviews and Feedback
Read what our customers say about this Forklift Forklift manual and share your own experience.
Add Comment
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Comments (3)