1990-2005 Hyster H135-155XL, H135-155XL2 & S135-155XL Forklift Service Repair Manual
In-depth Hyster forklift repair manual for H135-155XL, H135-155XL2, and S135-155XL models from 1990-2005. Includes detailed procedures and diagrams. Part number 899784.
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Sample pages from the 1990-2005 Hyster H135-155XL, H135-155XL2 & S135-155XL Forklift Service Repair Manual manual
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Models Covered & Key Technical Specifications
Hyster H135-155XL, H135-155XL2 & S135-155XL Forklift Service Repair Manual (Part No. 899784) - 1990-2005 Covers Delco, Motorola, and Leece-Neville alternators used on Hyster lift trucks | Archive
- Design Specifications: 850+ pages establish the comprehensive service coverage Documentation.
- Nominal Repair Data: For engine and component diagnostics, 27.79 MB defines the file size Standard.
- Calibrated Component Checks: 1200 rpm (maximum) -- signifies the maximum idle-up Speed Threshold.
- Documented System Procedures: The manual details procedures for the cooling system, brake system, differential, and drive axle Logic.
- Principal Electrical Schematics: All models feature 12-volt, negative ground electrical systems Parameters.
- Key Maintenance Information: Complete service procedures cover removal, disassembly, cleaning, assembly, and installation Norms.
Manual Description & Preview
Essential Hyster H135-155XL, H135-155XL2 & S135-155XL Forklift Service Repair Manual: 1990-2005 Logic-Archive
Operational-Framework: Hyster H135-155XL, H135-155XL2, S135-155XL Forklift | Model-Designation: Alternator, Brake System, Cooling System, Differential, Drive Axle | Service-Level: Comprehensive repair procedures.
| Identifier | Parameters | Validation-Data |
|---|---|---|
| Alternator | Delco, Motorola, Leece-Neville | Checks and repair procedures |
| Brake System | Service and Parking Brakes | Disassembly, assembly, and adjustment |
| Cooling System | Radiator, Thermostat, Water Pump | Maintenance and troubleshooting |
| Differential | Ring Gear, Pinion, Bearings | Installation and adjustment procedures |
| Drive Axle | Hubs, Bearings, Seals | Disassembly and assembly instructions |
Cataloging major assemblies into detailed sections, this manual provides extensive information for Hyster forklift maintenance. Procedures cover alternators, brake systems, cooling systems, differentials, and drive axles, offering a complete reference for service needs.
It documents torque specifications for various components to ensure proper dynamic load distribution.
Torque Specifications (General)
- Axle Housing to Frame Nuts: 220 N•m (160 lbf ft)
- Brake Drum Nuts: 300 to 325 N•m (220 to 240 lbf ft)
- Axle Shaft Nuts or Capscrews: 165 N•m (120 lbf ft)
- Wheel Nuts: 610 to 680 N•m (450 to 500 lbf ft)
Accurately requiring detailed procedures for the engine and its related systems, this manual is an indispensable tool for Hyster forklift service technicians. It details the maintenance and repair of the alternator, including diagnostic checks and component replacements. The manual also provides in-depth coverage of the brake system, encompassing both service and parking brake operations, and outlines steps for air removal and adjustments. Furthermore, it delves into the differential and drive axle systems, offering guidance on disassembly, inspection, assembly, and crucial torque specifications. The cooling system is also thoroughly covered, detailing component checks, cleaning procedures, and coolant filling instructions. Comprehensive troubleshooting sections are included for each major system, enabling efficient diagnosis and resolution of common issues.
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