1990-2005 Hyster H135-155XL, H135-155XL2 & S135-155XL Forklift Service Repair Manual
In-depth Hyster forklift repair manual for H135-155XL, H135-155XL2, and S135-155XL models from 1990-2005. Includes detailed procedures and diagrams. Part number 899784.
Manual Preview
Sample pages from the 1990-2005 Hyster H135-155XL, H135-155XL2 & S135-155XL Forklift Service Repair Manual manual
Purchase & Download
Models Covered & Key Technical Specifications
Hyster H135-155XL, H135-155XL2 & S135-155XL Forklift Service Repair Manual (Part No. 899784) - 1990-2005 Covers Delco, Motorola, and Leece-Neville alternators used on Hyster lift trucks | Archive
- Design Specifications: 850+ pages establish the comprehensive service coverage Documentation.
- Nominal Repair Data: For engine and component diagnostics, 27.79 MB defines the file size Standard.
- Calibrated Component Checks: 1200 rpm (maximum) -- signifies the maximum idle-up Speed Threshold.
- Documented System Procedures: The manual details procedures for the cooling system, brake system, differential, and drive axle Logic.
- Principal Electrical Schematics: All models feature 12-volt, negative ground electrical systems Parameters.
- Key Maintenance Information: Complete service procedures cover removal, disassembly, cleaning, assembly, and installation Norms.
Professional Workshop Service Manual & Technical Specifications
Essential Hyster H135-155XL, H135-155XL2 & S135-155XL Forklift Service Repair Manual: 1990-2005 Logic-Archive
Operational-Framework: Hyster H135-155XL, H135-155XL2, S135-155XL Forklift | Model-Designation: Alternator, Brake System, Cooling System, Differential, Drive Axle | Service-Level: Comprehensive repair procedures.
| Identifier | Parameters | Validation-Data |
|---|---|---|
| Alternator | Delco, Motorola, Leece-Neville | Checks and repair procedures |
| Brake System | Service and Parking Brakes | Disassembly, assembly, and adjustment |
| Cooling System | Radiator, Thermostat, Water Pump | Maintenance and troubleshooting |
| Differential | Ring Gear, Pinion, Bearings | Installation and adjustment procedures |
| Drive Axle | Hubs, Bearings, Seals | Disassembly and assembly instructions |
Cataloging major assemblies into detailed sections, this manual provides extensive information for Hyster forklift maintenance. Procedures cover alternators, brake systems, cooling systems, differentials, and drive axles, offering a complete reference for service needs.
It documents torque specifications for various components to ensure proper dynamic load distribution.
Torque Specifications (General)
- Axle Housing to Frame Nuts: 220 N•m (160 lbf ft)
- Brake Drum Nuts: 300 to 325 N•m (220 to 240 lbf ft)
- Axle Shaft Nuts or Capscrews: 165 N•m (120 lbf ft)
- Wheel Nuts: 610 to 680 N•m (450 to 500 lbf ft)
Accurately requiring detailed procedures for the engine and its related systems, this manual is an indispensable tool for Hyster forklift service technicians. It details the maintenance and repair of the alternator, including diagnostic checks and component replacements. The manual also provides in-depth coverage of the brake system, encompassing both service and parking brake operations, and outlines steps for air removal and adjustments. Furthermore, it delves into the differential and drive axle systems, offering guidance on disassembly, inspection, assembly, and crucial torque specifications. The cooling system is also thoroughly covered, detailing component checks, cleaning procedures, and coolant filling instructions. Comprehensive troubleshooting sections are included for each major system, enabling efficient diagnosis and resolution of common issues.
FAQ
Customer Reviews
Read what our customers say about this Hyster Forklift manual and share your own experience.
Add a Review
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Reviews (5)