1990-2005 Hyster Forklift Service Manuals for H3.50-5.50XM, H6.00-7.00XL, S3.50-5.50XM, S6.00-7.00XL, S135-155XL2

Diagnostic procedures and component service for Hyster forklifts: Covers Delco, Motorola, and Leece-Neville alternators. Includes wiring, engine specs, and torque values. Part No. B024.

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Hyster 1990-2005 Hyster Forklift Service Manuals for H3.50-5.50XM, H6.00-7.00XL, S3.50-5.50XM, S6.00-7.00XL, S135-155XL2 manual page preview - page 1 of 685

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Hyster 1990-2005 Hyster Forklift Service Manuals for H3.50-5.50XM, H6.00-7.00XL, S3.50-5.50XM, S6.00-7.00XL, S135-155XL2 manual preview page 1 - thumbnail
Hyster 1990-2005 Hyster Forklift Service Manuals for H3.50-5.50XM, H6.00-7.00XL, S3.50-5.50XM, S6.00-7.00XL, S135-155XL2 manual preview page 2 - thumbnail
Hyster 1990-2005 Hyster Forklift Service Manuals for H3.50-5.50XM, H6.00-7.00XL, S3.50-5.50XM, S6.00-7.00XL, S135-155XL2 manual preview page 3 - thumbnail
Hyster 1990-2005 Hyster Forklift Service Manuals for H3.50-5.50XM, H6.00-7.00XL, S3.50-5.50XM, S6.00-7.00XL, S135-155XL2 manual preview page 4 - thumbnail
Hyster 1990-2005 Hyster Forklift Service Manuals for H3.50-5.50XM, H6.00-7.00XL, S3.50-5.50XM, S6.00-7.00XL, S135-155XL2 manual preview page 5 - thumbnail
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Document Details

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Document Number / Seller:
31164 / Patrick Thompson
File Size:
27.40 MB
File Type:
ZIP
Language:
English
Pages:
685
Printable:
Yes
Category:
Forklift
Last updated / verified
Dec 21, 2025

Models Covered & Key Technical Specifications

Consolidated Engineering Repair Manual: Forklift Hyster H3.50-5.50XM, H6.00-7.00XL, S3.50-5.50XM, S6.00-7.00XL, S135-155XL2 Forklift Repair Service Manual 1990-2005 Service-Portfolio | Forklift Library.

Designated Measurement Bounds: 25.6 m/min establishes the maximum lift speed Capacity. Verified Current Rating: Alternator output produces 110 amps under optimal charging conditions. Nominal Heat Tolerance: For efficient operation, 49C denotes the maximum fluid temperature Benchmark. Design Weight Data: The forklift chassis supports 9590 kg to ensure stable lifting Operations. Engineered Maximum Resolution: The tire size 28 x 12 x 22 provides consistent traction Requirements. Essential Alignment Specs: The brake system operates with a relief pressure of 2.275 MPa Threshold.

Professional Workshop Service Manual & Technical Specifications

Consolidated Engineering Repair Manual: Forklift Hyster H3.50-5.50XM, H6.00-7.00XL, S3.50-5.50XM, S6.00-7.00XL, S135-155XL2 Forklift Repair Service Manual 1990-2005 Service-Portfolio

Operational-Framework: Hyster Forklifts (8000 SRM 454) // Asset-ID: Forklift // Application-Range: Forklift Repair Procedures.

Service procedures are grouped by system, covering hydraulic, electrical, engine, and transmission components. Includes detailed diagrams and troubleshooting guides for all listed models.

Effectively requiring extensive service, this manual details component replacement and diagnostic routines. Key sections cover brake shoe adjustment, linkage adjustments for various models, and torque specifications for critical components.

Component Overviews

Assembly instructions are detailed for the Powershift Transmission. Hydraulic schematics are included for the entire hydraulic system. Steering component information is provided for both the steering and hydraulic circuits. Inspection guidelines are provided for brake systems. Alignment specifications are included for axle and wheel components.

Assessment-Element Diagnostic-Logic Logic
Lift Truck Weights kg 9590
Hydraulic System Capacity liter 50.2
Tire Sizes (Steering) inches 22 x 8 x 16
Engine Displacement liter 4.3
Torque Specifications (Main Bearing Cap) N•m 68
Brake System Relief Pressure MPa 2.275

FAQ

Specify the **applicable** lubrication requirements? keyboard_arrow_down

152 ±21 kPa (22 ±3 psi) is required for forward-high lubrication check ports, and 83 ±21 kPa (12 ±3 psi) for forward-low lubrication check ports.

What is the **exact** testing parameters? keyboard_arrow_down

The engine must be running at 2000 rpm, with the oil temperature at least 82 C (180 F) for accurate pressure readings.

Calculate the **specific** diagnostic procedures? keyboard_arrow_down

127 mm (5 in.) clearance is the specified brake pedal height from the floor plate for early H6.00-7.00XL models.

What values **designated** fluid capacity requirements? keyboard_arrow_down

50.2 liter (13.3 gal) is the total hydraulic system capacity, with the hydraulic tank capacity at 39.5 liter (10.4 gal) for drain and refill.

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This manual has been a game changer for my workshop. The troubleshooting sections are particularly helpful.
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I had a minor issue with the download link, but the support team responded quickly and resolved it. Highly recommend!
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Rated 4 out of 5 stars