Hyster H3.50-5.50XM, H6.00-7.00XL, S3.50-5.50XM, S6.00-7.00XL, S135-155XL2 Forklift Repair Service Manual 1990-2005

Hyster H3.50-5.50XM, H6.00-7.00XL, S3.50-5.50XM, S6.00-7.00XL, S135-155XL2 Forklift Repair Service Manual 1990-2005

Get the professional-grade guidance you need to maintain and repair your Hyster lift truck. This comprehensive service manual is specifically compiled for the B024 and F006 series, covering the heavy-duty XL, XL2, and XM model ranges. Whether you are managing a fleet of H6.00XL units or maintaining a single S155XL2, this manual provides the technical depth required for everything from routine fluid changes to complete transmission overhauls.

This manual is essential for owners and mechanics working with the following serial codes:

• B024 and C024 (S6.00-7.00XL, S135-155XL, S135-155XL2)
• F006 and G006 (H6.00-7.00XL, H135-155XL, H135-155XL2)
• Related series: D004, G005, K005, and E004

Comprehensive Engine & Drivetrain Coverage

Unlike generic guides, this manual features dedicated sections for the high-performance powerplants found in these models:

• GM 4.3L V-6 Engine: Complete breakdown of the fuel-injected and LPG systems, including the Microprocessor Spark Timing System (MSTS).
• Perkins Diesel 1000 Series: Detailed repair data for the 1004-42 (AR), 1006-60 (YG), and 1006-60T (YH) engines.
• Transmission Systems: In-depth coverage of the Two-Speed Powershift and Three-Speed Manual transmissions, featuring clutch pressure regulations and torque converter troubleshooting.

Detailed Service Sections Included:

• Hydraulic Systems: Repair procedures for gear pumps, main control valves, and lift/tilt cylinders.
• Steering and Axle: Complete service data for the steering control unit, drive axle, and differential assembly.
• Brake System: Maintenance for the brake booster, master cylinder, and parking brake adjustments.
• Electrical & Diagrams: Full wiring schematics for diesel and gasoline models, including instrument panel indicators and the Operator Presence System (OPS).
• Periodic Maintenance: 8-hour, 500-hour, and 2000-hour service intervals with detailed lubricant and fluid specifications.

Technical Specifications for Precision Repair

• Critical Torque Settings: Every bolt from the flywheel (105 Nm for Perkins) to the wheel nuts (610-680 Nm) is listed to ensure safety and longevity.
• Troubleshooting Charts: Systematic "Problem-Cause-Action" guides for the hydraulic, cooling, and electrical systems.
• Pressure Data: Specific transmission and hydraulic relief valve pressure settings to keep your machine operating at peak capacity.

Mobile-Friendly Professional Resource

This manual is formatted for easy viewing on tablets and smartphones, allowing you to take the technical data directly to the workshop floor. High-quality diagrams and exploded views ensure you can identify every part of the mast, frame, and counterweight assembly with confidence.

Invest in the manual that covers the Hyster H3.50-5.50XM, H6.00-7.00XL, S3.50-5.50XM, S6.00-7.00XL, and S135-155XL2 series from 1990 through 2005. Keep your material handling equipment running efficiently and minimize downtime with factory-spec information.