1990-2005 Hyster Forklift Service Manuals for H3.50-5.50XM, H6.00-7.00XL, S3.50-5.50XM, S6.00-7.00XL, S135-155XL2

Technical Scope and Coverage for Hyster H/S Series Forklifts

• Covers 1990–2005 Hyster H3.50-5.50XM, H6.00-7.00XL, S3.50-5.50XM, S6.00-7.00XL, and S135-155XL2 series forklifts including specific F006, G006, B024, and C024 model configurations
• Official OEM publication 1300 SRM 325, 2200 SRM 2, and 1800 SRM 452
• Contains 45 exploded-view diagrams, 3 detailed hydraulic and electrical schematics, and 4 torque-specification tables
• File link appears in your order confirmation straight away
• OCR text layer lets you jump to a torque spec by keyword
• Laid out for standard letter and A4 printing
• This 685-page repository functions as the authoritative manufacturer-level reference for the transmission, alternator, and brake systems across the listed Hyster production range

Component and System Documentation

The Hyster technical compilation provides deep insight into core heavy-equipment subsystems. The transmission section details the T-40 two-speed powershift unit, outlining disassembly of forward and reverse clutch assemblies, manifold block maintenance, and MONOTROL pedal calibration. Electrical documentation focuses on Delco, Motorola, and Leece-Neville alternator repair, offering guidance on brush circuit continuity tests, diode bridge verification, and stator winding analysis. A third major segment documents the braking system, including master cylinder rebuilding, booster relief valve checks, and air-removal procedures.

Specification and Reference Highlights

Detailed specifications define operational limits for the drivetrain and hydraulics. System pressure is calibrated to 1303 ±124 kPa (189 ±18 psi) at 2000 rpm. Clutch assembly clearance for new parts is specified at 3.1 to 4.5 mm (0.121 to 0.178 in.). Torque converter pressure is documented at 834 ±69 kPa (121 ±10 psi). The alternator output produces 110 amps under optimal load, while the brake system operates with a relief pressure of 2.275 MPa. For guidance on what an OEM service publication covers refer to our structured technical index. Reference only — always consult a certified technician before performing service on this equipment. This 685-page Hyster factory manual covers the H3.50-5.50XM through S135-155XL2 range, providing necessary specifications for hydraulic, mechanical, and electrical systems across these five identified serial-number prefixes.

Document Reference: 1300 SRM 325, 2200 SRM 2, 1800 SRM 452, © 2003-2004 Hyster Company