Hyster A177, H40XL, H50XL, H60XL Repair Manual

Hyster H40XL, H50XL, H60XL forklift repair manual covering engine, transmission, and hydraulic systems. Includes part numbers and detailed specifications.

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Document Details

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Document Number / Seller:
31147 / Sharon Moore
File Size:
26.75 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Forklift
Last updated / verified
Sep 22, 2025

Models Covered & Key Technical Specifications

Professional Technical Assembly Manual: Forklift Hyster forklift manual available: A177, H40XL, H60XL models Diagnostic-Reference | Licensed Library Resource.

  • Authorized Mass Specs: 4315 kg signifies the standard weight capacity for H3.00XL units Benchmarks.
  • Published Gross Dimensions: For lift truck operation, 3760 mm establishes the standard mast height for H2.00–2.50XL units Range.
  • Reference Torque Data: 103 kPa indicates the minimum required hydraulic system pressure Requirements.
  • Established Containment Volume: The transmission requires 9.0 litre for complete fluid capacity Parameters.
  • Measured Current Rating: For optimal operation, 56 amps signifies the standard alternator output Threshold.
  • Core Rotation Data: The engine's firing order supports 1–3–4–2 sequences Baselines.

Professional Workshop Service Manual & Technical Specifications

Professional Technical Assembly Manual: Forklift Hyster forklift manual available: A177, H40XL, H60XL models Diagnostic-Reference

Component-Focus: Hyster forklift manual available: A177, H40XL, H60XL models // Engineering-Base: Hyster forklift parts // Component-Focus: Repair Manual

Integrated-Framework System-Path Calibration-Data
Mazda M4-121G Engine 5.2 litre 82 mm x 94 mm
GM 4-181 Engine 4.3 litre 102 mm x 91 mm
Isuzu C240 Engine 5.2 litre 86 mm x 102 mm
Isuzu 4JB1 Engine 6.5 litre 93 mm x 102 mm
Transmission 9.0 litre N/A
Cooling System 11.1 litre N/A

Documentation sections include

Engine Specifications

Hydraulic Specifications

Capacities

Lift Truck Travel Speeds

Tire Specifications

Mast Speeds

Troubleshooting

This manual details the engine, transmission, hydraulic, and electrical systems of the Hyster forklift. It provides comprehensive schematics, diagnostic procedures, and component specifications, ensuring proper maintenance and repair. Proper troubleshooting guides help identify and resolve issues effectively. This manual serves as a complete reference for Hyster forklift service needs.

FAQ

Assess the **critical** calibration settings for the engine timing? keyboard_arrow_down

13° BTDC @ 625 rpm is the specified ignition timing for Mazda gasoline engines according to the manual.

What components are **required** for clearance measurements? keyboard_arrow_down

0.20 mm (0.008 in) maximum is the service limit for the clearance between camshaft journals and their bores.

Confirm the **specified** torque specifications for the cylinder head? keyboard_arrow_down

81 to 88 N.m (60 to 65 lbf ft) is the specified torque range for the cylinder head assembly.

Customer Reviews

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Reviews (5)

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This manual covers everything you need to know about the Hyster models. Plus, the download link arrived promptly after my purchase!
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The download process was smooth and the email support was quick to respond. Very satisfied with my purchase!
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Very detailed manual that makes troubleshooting easier. Customer service was also very professional and helpful!
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This manual is a lifesaver! The diagrams are clear and the specifications are detailed. Highly recommend for anyone working on Hyster models.
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Rated 5 out of 5 stars