2005 Hyster J1.60XMT, J1.80XMT, J2.00XMT (J160) Electric Forklift Parts Catalog (P/N 1556469)

Hyster Parts Manual P/N 1556469, issued 08/2005, is the Europe customer edition for J1.60XMT, J1.80XMT, and J2.00XMT electric forklifts, unit code J160. It provides illustrated replacement-parts identification; repair procedures belong to the separate service manual.

• Frame and operator station: Exploded illustrations identify battery-compartment covers, counterweight, floor plates, forks, overhead guard, load backrest extension, suspension and non-suspension seats, and static straps.

• Electrical components: Parts drawings distinguish DIN and non-DIN battery connectors, contactor panels, dash displays, emergency-stop components, main harnesses, electro-hydraulic controls, and contactor-hydraulic or transistor/premium traction controllers.

• Drive and steering: Assembly drawings identify left- and right-hand drive units, traction motors, transmission components, gear and hand pumps, steer axle, column, pump motor, and wheel assemblies.

• Brakes and directional controls: Parts lists cover the accelerator assembly, Monotrol and forward/reverse pedals, brake assembly, master cylinder, parking brake, and shift lever.

• Hydraulic systems: Separate breakdowns cover manual and electro-hydraulic valves, pump motor, gear pump, tank, tilt cylinders, joystick and mini-lever controls, auxiliary sections, and function-specific hoses.

• Mast assemblies: Coverage distinguishes two-stage limited free-lift, two-stage full free-lift, three-stage full free-lift, and four-stage full free-lift designs, with their associated lifting components.

The catalog is suited to technicians and parts-counter personnel who can match truck, mast, and attachment identification to the configuration keys in the parts tables.

Build Variations and Parts Selection

Wheelbase and controls: Battery frames and covers have wheelbase-specific entries. Traction-controller cables also vary by wheelbase, with the two shorter configurations grouped separately from the longest. The drive-wheel table distinguishes the J1.60/J1.80XMT application from J2.00XMT, including the solid snap-on tire listing.

Production changes: Different serial breaks apply to floor plates, traction-controller mountings, battery-cover gas springs, and battery-compartment frames and brackets. Cowl selection has an additional 01/2005 date break.

Pending Engineering Change Notice (ECN) references affect floor plates, seats, static straps, controller harnesses, and electro-hydraulic mini-levers. Checking the applicable key and footnote before ordering helps avoid selecting parts from a different build configuration. The catalog directs users to a Hyster dealer for serial-number clarification where only an ECN or date break is given.

Mast identification: Mast-group tables connect the applicable assembly to its channels, cylinders, chains, and header hoses. Other plates identify carriages, lowering-control valves, and single- or double-function hose hardware. SPED-modified masts, carriages, and attachments carrying an S prefix require dealer information for the modified assembly.

Exploded Drawings and Part-Number Lookup

Illustration callouts lead to tables containing Hyster part numbers, descriptions, quantities, configuration keys, and footnotes. Indented entries distinguish subparts from assemblies; figure references connect related drawings. The numerical index provides page and item references when the part number is already known.

Examples span Battery Compartment and Covers (Figure 1-1), the contactor-hydraulic Traction Controller (Figure 2-9), Transmission (Figure 3-4), Steer Axle (Figure 4-4), Electro-Hydraulic Control Valve (Figure 6-15), and the four-stage full free-lift Outer Mast (Figure 10-1).

The transmission tables separate left- and right-hand components. Electrical listings identify auxiliary, hydraulic-motor, steer-motor, and lighting fuses by application; these are replacement-parts references, not electrical test specifications.

Options and Side-Shift Equipment

Optional-equipment drawings cover the battery slider and retainer, battery spacer, DC converter, front and rear lights, and work-light/strobe combinations.

Integral side-shift carriage plates distinguish the two-stage limited free-lift, three-stage full free-lift, and two-stage full free-lift applications, with associated hose and cylinder listings. The service-software section identifies ETACC software, language data, and interface-cable parts; the software itself is not included in this PDF.

Parts-Catalog Scope

This publication supports component identification and repair-parts ordering. It does not contain disassembly sequences, adjustment or calibration procedures, torque specifications, hydraulic testing instructions, troubleshooting charts, or electrical circuit diagrams.

The publications page lists Service Manual P/N 1554640 for service and overhaul work and Operating Manual P/N 1556470 for inspection and operation. Those publications are separate and are not included here.

Parts illustrations do not replace the safety procedures needed for work around battery power, stored hydraulic pressure, or raised mast components.

Selected Shim Dimensions and Pump Sizes

The left-hand transmission listing identifies shim P/N 1557437 as 0.05 mm thick and P/N 1557440 as 0.50 mm thick. These dimensions distinguish replacement parts; they are not transmission adjustment specifications.

The hydraulic gear-pump table lists a 17 cc pump, P/N 2069006, and a 12 cc low-noise pump, P/N 2054585, with the related seal-kit and component entries.

Searchable Parts Lists and PDF Bookmarks

Text search and figure navigation: Parts lists and the numerical index have searchable text. Embedded bookmarks provide access to sections 1–11 and individual assembly drawings; the numerical index has no dedicated bookmark. Drawing callouts are image content, and small labels in the wire-harness illustrations benefit from zooming.

Supplied as one printable English-language PDF with 316 pages, including the front and back covers, 15 blank pages, and 18 notes pages.