2005 Hyster J1.60XMT-2.00XMT (J160) Electric Forklift Parts Catalog (P/N 1556469)

Published as the Europe customer edition for unit code J160, this 316-page PDF covers Hyster J1.60XMT through J2.00XMT electric lift trucks. It is Hyster Parts Manual P/N 1556469, dated 08/2005. The catalog is suited to technicians and parts-counter personnel who can match truck, mast, and attachment identification plates to keyed parts breakdowns; actual repair procedures require the separate service manual.

• Frame coverage identifies the battery compartment and covers, counterweight, floor plates, forks, overhead guard, load backrest extension, suspension and non-suspension seats, and static strap through numbered exploded views.
• Electrical plates cover DIN and non-DIN battery connectors, the contactor and contactor panel, dash display, emergency stop, main wire harness, electro-hydraulic control, and both contactor-hydraulic and transistor/premium traction-controller layouts.
• Drive and steering sections break down the left- and right-hand drive units, traction motor, transmission, gear and hand pumps, steer axle, steer column, steer pump and motor, and the related wheel assemblies.
• Brake and operator-control coverage includes the accelerator assembly, Monotrol and forward/reverse pedal configurations, brake assembly, master cylinder, parking brake, and shift lever.
• Hydraulic identification separates manual and electro-hydraulic systems, including the pump motor, gear pump, tank, control valves, joystick or mini-lever controls, auxiliary valve sections, tilt cylinders, and two-, three-, and four-function hose arrangements.
• Mast sections distinguish two-stage limited free-lift, two-stage full free-lift, three-stage full free-lift, and four-stage full free-lift assemblies, with separate plates for mast channels, lift cylinders, chains, carriages, header hoses, lowering valve, and single- or double-function hose hardware.

Configuration and Serial-Break Detail

Wheelbase-specific tables matter in this catalog. Battery frames and covers are assigned separately for 1290 mm, 1385 mm, and 1495 mm wheelbases, while traction-controller and power-cable plates group the 1290/1385 mm builds separately from the 1495 mm build. The drive-tire table also distinguishes the J1.60/J1.80XMT application with 18 x 7 x 8 snap-on tires from the J2.00XMT application with 200 x 50 x 10 tires.

Production changes are carried into the individual parts plates rather than treated as a single blanket serial range. Floor-plate coverage is split at J160A01500B/J160A01501B; traction-controller hardware uses a J160A01861B/J160A01862B break; and battery-compartment callouts change at J160A02358C/J160A02359C and J160A02590C/J160A02591C, with an additional 01/2005 date break. Pending ECN notes are attached to affected floor-plate, seat, static-strap, traction-controller harness, and electro-hydraulic mini-lever parts. Matching the footnote key before ordering helps prevent mixing parts from different build states.

Exploded Views and Parts Indexing

Each assembly breakdown ties illustration callouts to the item number, Hyster part number, description, quantity, configuration key, and applicable footnotes. Indented descriptions identify subparts, figure references lead to related higher assemblies, and the numerical index works in reverse when a part number is already known.

Representative plates include Battery Compartment and Covers (Figure 1-1), Traction Controller - Contactor Hydraulic (Figure 2-9), Transmission (Figure 3-4), Steer Axle (Figure 4-4), Electro-Hydraulic Control Valve (Figure 6-15), and Four-Stage Full Free-Lift Outer Mast (Figure 10-1). The transmission breakdown separates left- and right-hand assemblies and lists thickness-specific shim part numbers. Electrical parts plates identify application-specific fuses for auxiliary, hydraulic-motor, steer-motor, and lighting circuits rather than presenting electrical test specifications.

Options coverage includes the battery slider and spacer, DC converter, front and rear lighting, work light/strobe combinations, service-software interface cable, and integral side-shift carriages for the covered mast types. The side-shift material includes its cylinder and mast-specific hydraulic hose plates.

Catalog Scope

This is an illustrated parts catalog for component identification and repair-parts ordering. It does not provide disassembly sequences, adjustment or calibration instructions, torque specifications, hydraulic test procedures, troubleshooting charts, or electrical wiring diagrams. The publication page identifies the separate complete Service Manual P/N 1554640 for service procedures and Operating Manual P/N 1556470 for operating information.

When comparing parts on the truck, isolate battery power, relieve stored hydraulic pressure, a