2005 Hyster J1.60XMT-2.00XMT (J160) Parts Manual

Parts Catalog for 2005 Hyster J1.60XMT and J2.00XMT Forklifts

• Covers 2005 Hyster J1.60XMT through J2.00XMT electric lift trucks, documenting frame, steering, hydraulic, and mast component identification
• Official Hyster publication P/N 1556469, dated August 2005, serving as the primary parts reference for the J160 unit code series
• Contains 12 detailed chapters with associated exploded-view diagrams, parts lists, and specific numerical hardware indexing for assembly identification
• Delivered as a direct download the moment payment clears
• Indexed PDF search covers every chapter and appendix
• This customer edition is the reference for the 2005 production build and includes specific serial-number break guidance for J160A series variants

Component and Assembly Documentation

This Hyster J1.60XMT/J2.00XMT parts catalog details the mechanical and electrical systems of the J160 unit series. The documentation structures the machine into 12 functional zones, including frame structure, steering columns, hydraulic gear pumps, and traction controller layouts. Each section provides exploded-view illustrations alongside associated part numbers, descriptions, and quantities required for specific configurations.

The catalog further details mast assemblies including four-stage, three-stage, and two-stage variants. It also includes sections for brake and accelerator assemblies, electrical hardware, and seat configurations. Reference how factory workshop documentation is structured to understand the categorization of components.

Specification and Identification Data

Technical identification data provided includes serial number break information, ECN pending details, and date-break notifications. The manual specifies component differences based on wheelbases of 1290 mm, 1385 mm, and 1495 mm. For instance, frame and battery cover dimensions are clearly matched to the specific wheelbase listed in the parts tables.

Specific component data points found in the catalog include:

• Fuse ratings are documented for the 5 Amp, 20 Amp, and 500 Amp circuits in the electrical panel section.
• The steer axle assembly includes specific seal kits and shim thicknesses ranging from 0.05 mm to 0.50 mm.
• Tire and wheel configurations are documented for 18 x 7 x 8 and 200 x 50 x 10 solid pneumatic fitments.

This 316-page original Hyster parts manual provides the critical identification data required for ordering replacement components and verifying assembly configurations for the 2005 Hyster J1.60XMT–J2.00XMT J160-series electric forklift platform.