Hyster B177, H40XL, H50XL, H60XL Forklift Service Manual

Complete shop manual for Hyster B177, H40XL, H50XL, H60XL forklifts. Covers repair and maintenance with detailed diagrams and specifications. PN 899784.

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Document Details

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Document Number / Seller:
31148 / Margaret Moore
File Size:
24.47 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Forklift
Last updated / verified
Jun 3, 2025

Models Covered & Key Technical Specifications

Hyster Forklift Repair Guide: B177, H40XL, H50XL, H60XL - Service Manual

This comprehensive manual provides detailed repair and maintenance information for Hyster forklifts, covering essential systems and components for optimal performance and longevity. | Series Hyster Lift Truck Unit

  • Engine Specifications: Details on the Mazda M4-121G engine, including displacement and compression ratios, are provided.
  • Hydraulic System Capacity: The hydraulic system has a total capacity of 35.0 litres (9.2 gallons).
  • Alternator Output: The alternator provides 56 amps at 2750 rpm for optimal electrical system performance.
  • Mast Speeds: Critical data on lifting and lowering speeds for various mast types is included.
  • Engine Oil Pressure: Minimum oil pressure required is 450 kPa (65 psi) at 3000 rpm.
  • Torque Specifications: Specific torque values for engine and transmission components ensure proper assembly.

Professional Workshop Service Manual & Technical Specifications

Hyster Forklift Repair Guide: B177, H40XL, H50XL, H60XL Manual

Model-Portfolio: Hyster B177, H40XL, H50XL, H60XL // Documentation-Type: Service Manual / Model-Portfolio: Forklift

OEM Specifications Cover

General Engine Specifications and Torque Data

Model Idle Speed Maximum Speed (No Load)
S1.25–1.75XL (S25–35XL) 600–650 rpm 2500–2600 rpm
H1.25–1.75XL (H25–35XL) 600–650 rpm 2500–2600 rpm
S2.00–3.00XL (S40–60XL) 600–650 rpm 2500–2600 rpm
H2.00–3.00XL (H40–60XL) 600–650 rpm 2950–3050 rpm

This manual provides a systematic overview of Hyster forklift maintenance and repair. It details engine specifications, hydraulic system capacities, and torque settings essential for proper vehicle operation. Information on alternator output and mast speeds ensures optimal performance. Troubleshooting guidance for common issues is also included, aiding in efficient maintenance and repair.

Effectively requiring thorough examination of the entire forklift system, this document details diagnostic procedures for individual components. It covers essential systems including the engine, hydraulics, and electrical systems, offering clear instructions for repair and maintenance.

It documents torque specifications for various components to ensure proper joint separation prevention.

FAQ

What **essential** testing parameters are covered? keyboard_arrow_down

Essential testing parameters include checking the engine's idle speed, adjusting the idle mixture screw, and verifying the governor's operation.

Check the **correct** diagnostic procedures for the electrical system. keyboard_arrow_down

Diagnostic procedures for the electrical system involve checking the alternator output, testing the battery voltage, and inspecting wires and connections.

What does the **documented** fluid capacity requirements specify? keyboard_arrow_down

Documented fluid capacity requirements include 35.0 litres (9.2 gallons) for the hydraulic system and 5.2 litres (5.5 qt) for the engine oil.

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This manual covers everything you need for maintenance and repairs. Customer service was professional and quick to assist.
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The troubleshooting guide is particularly useful! I received my download link instantly, great service.
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I had a smooth experience downloading the manual. The support team responded quickly to my questions, making the process hassle-free.