2002-2006 Dodge Sprinter Service Manual

This comprehensive service manual covers the 2002-2006 Dodge Sprinter, detailing diagnostics for airbag, communication, and HVAC systems. Includes wiring diagrams and troubleshooting. Ref: 05017397AA

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Document Details

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Document Number / Seller:
29204 / Sharon Thomas
File Size:
48.27 MB
File Type:
PDF
Language:
English
Pages:
2300
Printable:
Yes
Category:
Van
Last updated / verified
Aug 15, 2025

Models Covered & Key Technical Specifications

Dodge Sprinter (2002-2006) Service Manual: Airbag, Communication & HVAC Diagnostics - Wiring-Compendium Consolidated/Mechanical Blueprint | Series Module.

  • Published Fastener Specs: 1.0 Nm for airbag system component securement Architecture.
  • Specific Reservoir Specs: 348 PSI is the maximum operational refrigerant pressure Boundary.
  • Integral Spacing Data: 10.0 volts is the minimum required operating voltage Topology.
  • Operational Electrical Load: 10 KHz is the standard CAN bus communication Frequency.
  • Fundamental Production Rate: 4.5 volts indicates the minimum signal voltage for the Recirculated Air Solenoid Valve Standards.
  • Universal Securement Values: 10K ohms is the maximum resistance for a sensor circuit Norms.

Professional Workshop Service Manual & Technical Specifications

Dodge Sprinter (2002-2006) Service Manual: Airbag, Communication & HVAC Diagnostics - Wiring-Compendium

Maintenance-Category: Airbag / Communication / HVAC Logic // Asset-ID: Sprinter // Maintenance-Category: Body & HVAC Schematics. Torque Statement: This manual documents torque specifications for airbag components to ensure proper clamp load consistency.

Table of Contents Summary:

  • Airbag System
  • Communication Protocols (CAN Bus & K-Lines)
  • Heating & A/C Systems (ATC, Cabin Heater)
  • Power Door Locks/RKE
  • Vehicle Theft Security System (VTSS)

Description

Outlining the operational framework across the vehicle's electrical systems, this manual provides essential information for diagnosing and repairing the Dodge Sprinter (2002-2006). It details procedures for the Airbag System, Communication modules (including CAN Bus and K-Lines), Heating & A/C systems (covering Automatic Temperature Control, Cabin Heater, and related components), Power Door Locks and Remote Keyless Entry (RKE), and the Vehicle Theft Security System (VTSS). Careful attention is given to system configurations and troubleshooting.

Key Chapters Covered:

  • Introduction: System coverage and six-step troubleshooting procedure.
  • System Description and Functional Operation: Detailed explanations of each vehicle system.
  • Diagnostic Information and Procedures: Symptom-based troubleshooting guides.
  • Required Tools and Equipment: Lists necessary diagnostic tools.
  • Glossary of Terms: Defines technical terms used in the manual.

FAQ

What **necessary** procedures are included for diagnosing airbag circuit voltage? keyboard_arrow_down

10.0 volts is the minimum required voltage for diagnosing airbag circuit voltage as detailed in the manual.

Determine the **recommended** calibration settings for the refrigerant pressure sensor. keyboard_arrow_down

29 to 348 PSI is the normal operating range for the Refrigerant Pressure Sensor, with a substitute value of 413 PSI indicating a circuit failure.

What **specifications** are provided for the cabin heater control circuit resistance? keyboard_arrow_down

30k ohms is the maximum resistance allowed for the Cabin Heater Control circuit to ground or sensor ground, as specified in the diagnostic procedures.

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Reviews (5)

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New
The email with my download link arrived quickly, and the manual itself has been a lifesaver for diagnosing airbag problems.
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I had some questions before purchasing, and the support team was incredibly responsive. The download process was seamless too!
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Rated 4 out of 5 stars
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New
The detail in the diagnostic trouble codes section really helped me understand the issues better. Highly recommend!
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New
This manual is a must-have for anyone working on airbag systems. The diagnostic procedures are clear and thorough.