2006-2010 Van Dodge Sprinter 2500, 3500 Service Manual (Publication C4085-91017)
Dodge Models Covered & Key Technical Specifications
Models: Dodge Sprinter 2500, Dodge Sprinter 3500
Sub-models / Variants: Passenger, Cargo, Van
Model Years: 2006–2010
Technical Data:
- Voltage operating range: 10–15 V
- Maximum voltage power supply: 15.9 V
- CAN Bus terminating resistor value: 120 ohms
- CAN Bus system resistance (connected): 60 ohms
- Flame sensor resistance range: 750–2270 ohms
- Dosing pump fuel output: 422–636 cc in 90 seconds
- Refrigerant pressure sensor range: 29–406 PSI (2–28 bar)
- Interior temperature sensor range: 32°F–104°F (0°C–40°C)
- Evaporator temperature sensor range: 14°F–104°F (-10°C–40°C)
- Air outlet temperature sensor range: 32°F–203°F (0°C–95°C)
Dodge Manual Features & Content Preview
- Covers 2006–2010 Dodge Sprinter 2500 and 3500 vans, detailing major body control module diagnostics and electrical system integration
- Official publication C4085-91017 focused on body system fault identification, diagnostic trouble code analysis, and component-level location data
- Contains 302 pages of diagnostic content, including module communication charts, pinout diagrams, and system-specific test procedures
- Serves as the standard factory reference for the body control network, security systems, and cabin heating electronics
Diagnostic and Electronic System Coverage
This publication breaks down body system diagnostics, putting a heavy focus on communication protocols between integrated modules. It dissects the Airbag system, Heating and A/C, Instrument Cluster, Power Door Locks, and the Vehicle Theft Security System (VTSS). How exactly do the CAN Bus and K-Line networks operate? The manual details their logic, explaining how these networks interface with the DRBIII diagnostic tool to isolate faults efficiently. You will find a comprehensive index of trouble codes that clearly separates active from stored statuses, alongside specific test procedures for sensors, actuators, and communication modules. Before probing electrical connectors or testing circuits, ensure you verify the system-specific voltage limits to prevent accidental airbag deployment or module damage.
Technical Reference and Testing Parameters
Specification highlights cover critical operating voltage requirements, resistance tolerances for components like the flame detector, and flow rates for fuel dosing pumps. The maintenance data lists strict criteria for testing. This includes coolant temperature thresholds and pressure sensor baselines. Technicians can rely on factory reference values for terminal voltages, circuit integrity checks, and relay functions. Everything is supported by detailed connector pinout tables for the instrument cluster, security module, and cabin heating hardware. Acting as an overview of the original OEM reference material, this description outlines the electrical circuits, module communication, sensor thresholds, and diagnostic parameters documented for professional-grade service work.
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