2006-2010 Dodge Sprinter service manual

2006-2010 Dodge Sprinter service manual Preview image 1
2006-2010 Dodge Sprinter service manual Preview image 1
2006-2010 Dodge Sprinter service manual Preview image 2
2006-2010 Dodge Sprinter service manual Preview image 3
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  • File Size: 44.42 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.91 Minutes
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Models Covered in this Manual

  • 2006: Sprinter 2500, Sprinter 3500
  • 2007: Sprinter 2500, Sprinter 3500
  • 2008: Sprinter 2500, Sprinter 3500
  • 2009: Sprinter 2500, Sprinter 3500
  • 2010: Sprinter 2500, Sprinter 3500

Serial numbers:

- WDXPF445469350119 (2006)
- WD0PE845585365398 (2007)
- WD0PE845495342438 (2008)
- WD0PE845495342438 (2009)
- WD3PE7CC0A5489283 (2010)

Product Information

Table of Contents

1.0 INTRODUCTION

  • 1.1 SYSTEM COVERAGE
  • 1.2 SIX-STEP TROUBLESHOOTING PROCEDURE

2.0 IDENTIFICATION OF SYSTEM

3.0 SYSTEM DESCRIPTION AND FUNCTIONAL OPERATION

  • 3.1 AIRBAG SYSTEM
    • 3.1.1 DRIVER AIRBAG
    • 3.1.2 PASSENGER AIRBAG
    • 3.1.3 SEAT BELT TENSIONERS
    • 3.1.4 DIAGNOSTIC TROUBLE CODES
    • 3.1.4.1 ACTIVE CODES
    • 3.1.4.2 STORED CODES
    • 3.1.5 COMMUNICATION K-LINES
  • 3.2 CAN BUS SYSTEM
  • 3.3 AUTOMATIC TEMPERATURE CONTROL (ATC)
    • 3.3.1 SYSTEM COMPONENTS
    • 3.3.2 ATC MODULE
    • 3.3.3 HEATER BOOSTER & HEATER BOOSTER MODULE
    • 3.3.4 OPERATION
    • 3.3.5 SYSTEM DIAGNOSTICS
    • 3.3.6 SYSTEM TESTS
  • 3.4 INSTRUMENT CLUSTER
    • 3.4.1 FUNCTION
    • 3.4.2 SYSTEM COMPONENTS
    • 3.4.3 CLUSTER TESTS
  • 3.5 ROAD TEST & VERIFICATION
    • 3.5.1 AMBIENT TEMPERATURE
    • 3.5.2 ROAD TEST SETUP
    • 3.5.3 ROAD TEST EXECUTION
  • 3.6 MODULE REPLACEMENT
    • 3.6.1 HEATER BOOSTER MODULE
    • 3.6.2 ATC MODULE
    • 3.6.3 HEATER BOOSTER

4.0 DISCLAIMERS, SAFETY, WARNINGS

  • 4.1 DISCLAIMERS
  • 4.2 SAFETY
    • 4.2.1 TECHNICIAN SAFETY INFORMATION
    • 4.2.2 GENERAL SAFETY INFORMATION
  • 4.3 VEHICLE DAMAGE WARNINGS
    • 4.3.1 VEHICLE DAMAGE WARNINGS
    • 4.3.2 ROAD TESTING A COMPLIANT VEHICLE

5.0 REQUIRED TOOLS AND EQUIPMENT

6.0 GLOSSARY OF TERMS

7.0 DIAGNOSTIC INFORMATION AND PROCEDURES

  • 7.1 AIRBAG
    • AIRBAG WARNING INDICATOR - DRIVER HIGH
    • AIRBAG WARNING INDICATOR - DRIVER LOW
    • DRIVER SEAT BELT TENSIONER - INCORRECT FEEDBACK
    • PASSENGER SEAT BELT TENSIONER - INCORRECT FEEDBACK
    • DRIVER AIRBAG CIRCUIT OPEN
    • DRIVER AIRBAG CIRCUIT SHORT
    • PASSENGER AIRBAG CIRCUIT OPEN
    • PASSENGER AIRBAG CIRCUIT SHORT
  • 7.2 CABIN HEATER
    • HEATER CONTROL OPEN
    • HEATER CONTROL SHORTED
    • BURNER CONTROL OPEN
    • BURNER CONTROL SHORTED
    • FLAME SENSOR FAULT
    • OVERVOLTAGE
    • UNDERVOLTAGE
  • 7.3 COMMUNICATION
    • NO RESPONSE FROM AIRBAG CONTROL MODULE
    • NO RESPONSE FROM ATC MODULE
    • NO RESPONSE FROM HEATER BOOSTER MODULE
  • 7.4 HEATING & A/C
    • AC COMPRESSOR CONTROL HIGH
    • AC COMPRESSOR CONTROL LOW
    • AIR OUTLET TEMP SENSOR HIGH
    • AIR OUTLET TEMP SENSOR LOW
  • 7.5 POWER DOOR LOCKS
    • DRIVER DOOR LOCK CIRCUIT SHORT TO GROUND
    • PASSENGER DOOR LOCK CIRCUIT SHORT TO GROUND
  • 7.6 INSTRUMENT CLUSTER
    • FUEL LEVEL SENSOR CIRCUIT OPEN
    • FUEL LEVEL SENSOR SHORT TO GROUND
  • 7.7 VEHICLE THEFT SECURITY
    • DRIVER CYLINDER LOCK SWITCH CIRCUIT SHORT TO GROUND
    • PASSENGER CYLINDER LOCK SWITCH CIRCUIT SHORT TO GROUND
  • 7.8 WINDSHIELD WIPER & WASHER
    • CHECKING THE WIPER OPERATION
    • CHECKING THE WASHER OPERATION

8.0 COMPONENT LOCATIONS

  • 8.1 AIRBAG SYSTEM MODULE
  • 8.2 SEAT BELT TENSIONER
  • 8.3 HEATER BOOSTER MODULE
  • 8.4 ATC MODULE
  • 8.5 INSTRUMENT CLUSTER
  • 8.6 POWER DOOR LOCKS
  • 8.7 VEHICLE THEFT SECURITY
  • 8.8 WINDSHIELD WIPER & WASHER

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