2006-2010 Dodge Sprinter service manual

Table of Contents

1.0 INTRODUCTION

• 1.1 SYSTEM COVERAGE
• 1.2 SIX-STEP TROUBLESHOOTING PROCEDURE

2.0 IDENTIFICATION OF SYSTEM

3.0 SYSTEM DESCRIPTION AND FUNCTIONAL OPERATION

• 3.1 AIRBAG SYSTEM
  • 3.1.1 DRIVER AIRBAG
  • 3.1.2 PASSENGER AIRBAG
  • 3.1.3 SEAT BELT TENSIONERS
  • 3.1.4 DIAGNOSTIC TROUBLE CODES
  • 3.1.4.1 ACTIVE CODES
  • 3.1.4.2 STORED CODES
  • 3.1.5 COMMUNICATION K-LINES
• 3.2 CAN BUS SYSTEM
• 3.3 AUTOMATIC TEMPERATURE CONTROL (ATC)
  • 3.3.1 SYSTEM COMPONENTS
  • 3.3.2 ATC MODULE
  • 3.3.3 HEATER BOOSTER & HEATER BOOSTER MODULE
  • 3.3.4 OPERATION
  • 3.3.5 SYSTEM DIAGNOSTICS
  • 3.3.6 SYSTEM TESTS
• 3.4 INSTRUMENT CLUSTER
  • 3.4.1 FUNCTION
  • 3.4.2 SYSTEM COMPONENTS
  • 3.4.3 CLUSTER TESTS
• 3.5 ROAD TEST & VERIFICATION
  • 3.5.1 AMBIENT TEMPERATURE
  • 3.5.2 ROAD TEST SETUP
  • 3.5.3 ROAD TEST EXECUTION
• 3.6 MODULE REPLACEMENT
  • 3.6.1 HEATER BOOSTER MODULE
  • 3.6.2 ATC MODULE
  • 3.6.3 HEATER BOOSTER

4.0 DISCLAIMERS, SAFETY, WARNINGS

• 4.1 DISCLAIMERS
• 4.2 SAFETY
  • 4.2.1 TECHNICIAN SAFETY INFORMATION
  • 4.2.2 GENERAL SAFETY INFORMATION
• 4.3 VEHICLE DAMAGE WARNINGS
  • 4.3.1 VEHICLE DAMAGE WARNINGS
  • 4.3.2 ROAD TESTING A COMPLIANT VEHICLE

5.0 REQUIRED TOOLS AND EQUIPMENT

6.0 GLOSSARY OF TERMS

7.0 DIAGNOSTIC INFORMATION AND PROCEDURES

• 7.1 AIRBAG
  • AIRBAG WARNING INDICATOR - DRIVER HIGH
  • AIRBAG WARNING INDICATOR - DRIVER LOW
  • DRIVER SEAT BELT TENSIONER - INCORRECT FEEDBACK
  • PASSENGER SEAT BELT TENSIONER - INCORRECT FEEDBACK
  • DRIVER AIRBAG CIRCUIT OPEN
  • DRIVER AIRBAG CIRCUIT SHORT
  • PASSENGER AIRBAG CIRCUIT OPEN
  • PASSENGER AIRBAG CIRCUIT SHORT
• 7.2 CABIN HEATER
  • HEATER CONTROL OPEN
  • HEATER CONTROL SHORTED
  • BURNER CONTROL OPEN
  • BURNER CONTROL SHORTED
  • FLAME SENSOR FAULT
  • OVERVOLTAGE
  • UNDERVOLTAGE
• 7.3 COMMUNICATION
  • NO RESPONSE FROM AIRBAG CONTROL MODULE
  • NO RESPONSE FROM ATC MODULE
  • NO RESPONSE FROM HEATER BOOSTER MODULE
• 7.4 HEATING & A/C
  • AC COMPRESSOR CONTROL HIGH
  • AC COMPRESSOR CONTROL LOW
  • AIR OUTLET TEMP SENSOR HIGH
  • AIR OUTLET TEMP SENSOR LOW
• 7.5 POWER DOOR LOCKS
  • DRIVER DOOR LOCK CIRCUIT SHORT TO GROUND
  • PASSENGER DOOR LOCK CIRCUIT SHORT TO GROUND
• 7.6 INSTRUMENT CLUSTER
  • FUEL LEVEL SENSOR CIRCUIT OPEN
  • FUEL LEVEL SENSOR SHORT TO GROUND
• 7.7 VEHICLE THEFT SECURITY
  • DRIVER CYLINDER LOCK SWITCH CIRCUIT SHORT TO GROUND
  • PASSENGER CYLINDER LOCK SWITCH CIRCUIT SHORT TO GROUND
• 7.8 WINDSHIELD WIPER & WASHER
  • CHECKING THE WIPER OPERATION
  • CHECKING THE WASHER OPERATION

8.0 COMPONENT LOCATIONS

• 8.1 AIRBAG SYSTEM MODULE
• 8.2 SEAT BELT TENSIONER
• 8.3 HEATER BOOSTER MODULE
• 8.4 ATC MODULE
• 8.5 INSTRUMENT CLUSTER
• 8.6 POWER DOOR LOCKS
• 8.7 VEHICLE THEFT SECURITY
• 8.8 WINDSHIELD WIPER & WASHER