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2003-2004 Dodge RAM 1500, 2500, 3500 pickup truck service manual Preview image 1

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2003-2004 Dodge RAM 1500, 2500, 3500 pickup truck service manual

Models covered in this manual:

1500, 2500, 3500 / Dodge

SLT
ST
1500 2WD
1500 4WD
2500 4WD
3500 4WD
3500 2WD
2500 2WD
Ram Pickup 4x2
Ram Pickup 4x4
1500 (DR1, DR6)
2500 (DR2, DR7)
3500 w/o AA9 (DR3, DR8)
3500 (DR3, DR8)
Conventional Cab (61, 62)
Quad Cab Full Rear Doors (41, 42)

Production/model years: 2003 2004

ENGINES COVERED:
THIS 2003 2004 DODGE RAM 1500 2500 3500 SERVICE REPAIR DOCUMENT CONTAINS THE FOLLOWING ENGINES:

EKG = 3.7 L 6 cyl. MPI Gasoline
EVA = 4.7 L 8 cyl. MPI Gasoline
EZA = 5.7 L 8 cyl. SMPI Gasoline
EML = 5.9 L 8 cyl. SMPI Gasoline
ETC = 5.9 L 6 cyl. Cummins Turbo Diesel
ETH = 5.9 L 6 cyl. Cummins Turbo Diesel High

TRANSMISSIONS COVERED:

DGT = 4 speed Automatic (46RE)
DG4 = 4 speed Automatic (45RFE)
DGP = 4 speed Automatic (47RE)
DG8 = 4 speed Automatic (48RE)
DDC = 5 speed Manual (NV3500)
DDP = 5 speed Manual (NV4500)
DEE = 6 speed Manual (NV5600)

File specifications

File size: 156.03 MB
File type: ZIP
Language: English
Pages: 5000+ (HD Pages)

Printable: Yes
Estimated download time: 3.2 Minutes

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Product Information

0. Introduction

Vehicle Safety Certification Label
Vehicle Identification Number
Vehicle Emission Control Information
Body Code Plate
Paint Code
Fastener Identification
Fastener Usage
Metric System
Glossary of Terms
Torque References

1. Lubrication & Maintenance

Maintenance Schedules
Fluid Types and Capacities
Lubrication Points
Maintenance Procedures

2. Suspension

Front Suspension
Rear Suspension
Wheel Alignment
Shock Absorbers
Suspension Troubleshooting

3. Differential & Driveline

Differential Identification
Differential Service
Drive Shaft and Universal Joints
Axle Shaft Service
Differential Troubleshooting

5. Brakes

Brake System Overview
Hydraulic Brake System
Brake Booster
Disc Brakes
Drum Brakes
Parking Brake
Brake System Troubleshooting

6. Clutch

Clutch System Overview
Clutch Pedal and Linkage
Clutch Assembly
Clutch Troubleshooting

7. Cooling System

Cooling System Overview
Radiator and Hoses
Water Pump
Thermostat
Cooling Fan
Cooling System Troubleshooting

8. Electrical System

Battery
Starting System
Charging System
Ignition System
Lighting System
Instrument Cluster
Wiring Diagrams
Electrical System Troubleshooting

9. Engine

Engine Identification
Engine Mechanical
Cylinder Head and Valve Train
Engine Block
Engine Assembly
Engine Troubleshooting

11. Exhaust System

Exhaust System Overview
Exhaust Manifold
Catalytic Converter
Muffler and Pipes
Exhaust System Troubleshooting

13. Frame & Bumpers

Frame Service
Bumper Service
Frame and Bumper Troubleshooting

14. Fuel System

Fuel Delivery System
Fuel Injection System
Fuel Tank and Lines
Fuel System Troubleshooting

16. Propeller Shaft

Propeller Shaft Service
Universal Joints
Propeller Shaft Troubleshooting

19. Steering

Steering System Overview
Steering Gear
Steering Linkage
Power Steering
Steering System Troubleshooting

21. Transmission and Transfer Case

Transmission Identification
Transmission Service
Transfer Case Service
Transmission and Transfer Case Troubleshooting

22. Tires/Wheels

Tire Information
Wheel Information
Tire and Wheel Service
Tire Pressure Monitoring System
Tires and Wheels Troubleshooting

23. Body

Body Components
Door and Window Mechanisms
Interior Trim
Exterior Trim
Body Troubleshooting

24. Heating & Air Conditioning

HVAC System Overview
Heating System
Air Conditioning System
HVAC Controls
HVAC Troubleshooting

25. Emissions Control

Emission Control System Overview
PCV System
EGR System
Catalytic Converter
Emission Control Troubleshooting

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