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1993-2003 Kawasaki Mule 2500, 2510, 2520 KAF620 repair manual Preview image 1
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1993-2003 Kawasaki Mule 2500, 2510, 2520 KAF620 repair manual

Models covered in this manual:

Mule 2500, 2510, 2520 KAF620 / Kawasaki Motorcycle & Engine Company

Production/model years: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003

File specifications

File size: 67.51 MB
File type: PDF
Language: English
Pages: 263

Printable: Yes
Estimated download time: 1.38 Minutes
$17.99 Instant Download

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Product Information

Table of Contents

General Information 1

  • Before Servicing
  • Model Identification
  • General Specifications
  • Periodic Maintenance Chart
  • Torque and Locking Agent
  • Special Tools, Sealant
  • Cable, Wire, Hose, and Pipe Routing

Engine 2

  • Engine Removal and Installation
  • Engine Disassembly
  • Engine Inspection and Repair
  • Engine Reassembly
  • Cylinder Head and Valve System
  • Piston and Connecting Rods
  • Crankshaft and Bearings
  • Lubrication System
  • Cooling System

Fuel System 3

  • Fuel Tank
  • Fuel Pump
  • Carburetor
  • Air Cleaner
  • Fuel Line and Filter

Electrical System 4

  • Battery
  • Charging System
  • Ignition System
  • Starting System
  • Lighting System
  • Wiring Diagrams

Transmission 5

  • Transmission Removal and Installation
  • Transmission Disassembly and Reassembly
  • Clutch System
  • Gear Shifting Mechanism

Drive System 6

  • Differential
  • Drive Shaft
  • U-Joint
  • CV Joint
  • Axle

Steering 7

  • Steering Gear
  • Steering Column
  • Steering Linkage

Suspension 8

  • Front Suspension
  • Rear Suspension
  • Shock Absorbers
  • Springs

Brakes 9

  • Brake System Overview
  • Brake Pedal
  • Drum Brakes
  • Disc Brakes
  • Parking Brake

Frame 10

  • Frame Inspection and Repair
  • Subframe
  • Bumpers
  • Cargo Bed

Body and Cab 11

  • Body Panels
  • Cab Components
  • Seats
  • Doors and Windows

Appendix 12

  • Troubleshooting Guide
  • Special Tools
  • Service Specifications
  • Maintenance Records

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