Kawasaki MULE 2510 Diesel Utility Vehicle Service Manual

Comprehensive service and repair procedures for the Kawasaki MULE 2510 Diesel Utility Vehicle. This manual covers diagnostics, maintenance, and part identification. PN 99929-1364-01.

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Document Details

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Document Number / Seller:
29504 / Kenneth Henry
File Size:
253.49 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
UTV
Last updated / verified
Nov 17, 2025

Models Covered & Key Technical Specifications

Definitive Troubleshooting Diagnostic Manual: Kawasaki MULE 2510 Diesel Utility Vehicle Service & Repair Manual - Comprehensive Diagnostics & Maintenance Procedures Service-Catalog

Kawasaki MULE 2510 Diesel (99929-1364-01) -- 1999 Reference Dossier | Collection.

  • System Dimensional Limits: 2 845 mm establishes the overall length of the vehicle.
  • Maximum Package Size: For optimal operation, 1 175 x 310 x 250 mm defines the cargo bed capacity volume.
  • Measured Weight Data: 272 kg -- signifies the dry weight of the vehicle.
  • Published Voltage Specs: The electrical system requires 12 V 52 Ah for the battery operation.
  • Authorized Charge Quantity: For the fuel tank, 20 L defines the maximum fuel capacity.
  • Technical Fastening Values: The engine requires 34 N-m for the oil drain plug for proper assembly.

Professional Workshop Service Manual & Technical Specifications

Definitive Troubleshooting Diagnostic Manual: Kawasaki MULE 2510 Diesel Utility Vehicle Service & Repair Manual - Comprehensive Diagnostics & Maintenance Procedures Service-Catalog

System-Identifier: Kawasaki MULE 2510 Diesel Utility Vehicle 1999 // Design-Core: UTV / Diesel Logic // System-Identifier: Technical Manual.

Integrated-Framework Rating Validation-Data
Model Identification KAF950-A1 Primary Vehicle Configuration
Engine Type 4-stroke, OHV, Diesel, 3 cylinder Combustion Cycle & Arrangement
Max Vehicle Load 740 kg Gross Load Capacity Limit
Max Cargo Bed Load 499 kg Payload Limit for Bed Area

Technical content addresses all aspects of vehicle operation and maintenance. Find detailed diagrams, specifications, and troubleshooting guidance.

Technical notes are provided for system-specific components and assemblies.

Quality checks are addressed for all critical maintenance intervals.

The Cooling System section documents coolant type, flow, and component checks.

The troubleshooting chapter addresses common issues like hard starting and engine stalling.

Cooling system maintenance is addressed in procedures for radiator and fan.

Properly requiring proper maintenance, this manual documents torque specifications for engine components to ensure proper cyclic stress resistance.

FAQ

Identify the **correct** service interval parameters for the Kawasaki MULE 2510 Diesel? keyboard_arrow_down

50 km or 250 hours for the first service, followed by regular service every 1000 km or 2000 km, 5000 km, 10000 km, or 16000 km, depending on the component.

What procedures are **documented** for the engine's fuel injection system architecture? keyboard_arrow_down

135 - 145 kg/cm² (1920 - 2062 psi) is the standard fuel injection nozzle pressure.

Determine the **precise** tool requirements for valve seat repair. keyboard_arrow_down

Valve Seat Cutters ranging from 32° to 60°, with specific diameters like 27.5 mm, 28 mm, and 30 mm, are required, along with corresponding holders such as 57001-1114 and 57001-1125. Refer to page 85 for comprehensive details.

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Reviews (5)

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I was impressed with the detailed diagrams and torque specifications. Downloading the manual was a breeze, and the customer support was very responsive when I had questions. Well worth it!
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The maintenance schedules and safety guidelines are very helpful. I appreciate the quick response from support when I needed clarification on a section. Great product!
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This manual covers everything you need for the Kawasaki MULE 2510. The email with the download link arrived quickly, and I had no issues accessing it. Excellent service!
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Rated 5 out of 5 stars
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This manual has been a lifesaver for my maintenance tasks! The step-by-step guides are incredibly clear and easy to follow. Highly recommend!