Kawasaki KAF620 Mule 2510/2520 1993–1997 Utility Vehicle Service Manual OEM (P/N 99997-1166)

• Covers 1993–1997 Kawasaki Mule 2510 and 2520 models (KAF620A 4WD & KAF620B 2WD).
• Original OEM publication (Second Edition, June 5, 1997 – P/N 99997-1166).
• Includes 100+ pages of exploded-view diagrams, torque specs, and fluid capacities.

Stop guessing torque values and fluid capacities. This factory manual gives you the exact technical data needed to service the powertrain on the KAF620 series. You get comprehensive breakdowns of the V2-cylinder engine and the belt-driven torque converter system. The documentation outlines every critical system, from fuel delivery and cooling layouts to complete lubrication schedules. Chassis sections detail the rack and pinion steering, MacPherson strut front suspension, and the De Dion rear axle. You will also find complete wiring diagrams and precise cable routing guides for the throttle, choke, and differential shift systems.

Accurate tolerances make or break a rebuild. This reference contains the factory charts for top-end and bottom-end components. Standard cylinder compression is documented at 1000–1520 kPa (145–220 psi), and intake valve clearance is tightly spec'd at 0.25 mm. Need fluid amounts? The KAF620A transmission takes exactly 2.5 liters of oil. Please note that working on utility vehicles involves heavy components and high-pressure systems. Always ensure proper lifting procedures and follow the safety guidelines detailed inside this manual before starting any service work.