Official Kawasaki Bayou 300, KLF300 ATV Service & Repair Manual - Comprehensive Diagnostic & Maintenance Guide 1986-2004
Product Gallery
Sample pages from the Official Kawasaki Bayou 300, KLF300 ATV Service & Repair Manual - Comprehensive Diagnostic & Maintenance Guide 1986-2004 manual
Purchase Information
1986-2006 Kawasaki Bayou 300, KLF300 ATV Service Manual - Technical Specifications
- Document Number / Seller:
- 28777 / Charles Owens
- File Size:
- 71.25 MB
- File Type:
- Language:
- English
- Pages:
- 678
- Printable:
- Yes
- Estimated Download Time:
- 1.46 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- ATV
- Brand:
- Kawasaki
- Reviewed and Approved:
- Dec 16, 2025
Kawasaki Models and Parts Covered in this ATV Manual
- Kawasaki KLF300 (1986-2006)
- Kawasaki Bayou 300 (1986-2006)
- KLF300-A (1986–1987), Bayou 300
- KLF300-B (1988–2006), Bayou 300 (2WD)
- KLF300-C (1989–2005), Bayou 300 4x4
Complete Manual Information
The Ultimate 1986–2006 Kawasaki KLF300 / Bayou 300 ATV Service & Repair Manual Collection
Comprehensive Coverage for Every KLF300 Model from 1986 through 2006—Including 2WD and 4x4!
This is the definitive, factory-issued Service Manual compilation for the iconic Kawasaki KLF300 Bayou series, covering two decades of models. Forget guesswork; this complete guide includes the original base manual AND all critical model-year supplements, ensuring you have the precise information needed for maintenance, repair, and troubleshooting of your specific ATV.
Models Covered (The Full Lineup):
This master manual thoroughly covers every variation of the KLF300 produced during its impressive 20-year run. Use this table to confirm your model is included:
| Model Designation | Years Covered | Drive Type | Common Trade Name |
|---|---|---|---|
| KLF300-A | 1986–1987 | 2WD | Bayou 300 |
| KLF300-B | 1988–2006 | 2WD | Bayou 300 |
| KLF300-C | 1989–2005 | 4x4 | Bayou 300 4x4 |
The Crucial Added Value: Because this is a compilation of the original base manual and subsequent factory supplements (e.g., for '89-'97 and '03-'06 models), you get the specialized information for the 4x4 (KLF300-C) final drive and suspension components that are not in the early base manual alone. This is your guarantee of complete and accurate coverage for the entire KLF300 family.
In-Depth Repair Sections:
The manual is meticulously organized into logical chapters to guide you through every repair, from routine tune-ups to full engine rebuilds. Key sections include:
- Engine: Detailed breakdown of the Top End (Cylinder, Piston), Bottom End/Transmission, and comprehensive Removal/Installation procedures with all necessary torque specifications.
- Fuel System: Full procedures for carburetor disassembly, cleaning, adjustment, and reinstallation.
- Drivetrain & Chassis: Dedicated chapters for the Final Drive (including differentials for 4x4), Wheels/Tires, and Brakes, ensuring maximum stopping power and traction.
- Steering & Suspension: Step-by-step guidance on all shock absorbers, linkages, and steering components to restore factory ride quality.
- Electrical System: Complete factory wiring diagrams, detailed troubleshooting charts, and repair procedures for the ignition, charging system, and accessories.
What's Inside (Chapter Breakdown):
- General Information
- Fuel System
- Engine Top End
- Engine Left & Right Side
- Engine Removal/Installation
- Engine Bottom End/Transmission
- Wheels/Tires
- Final Drive
- Brakes
- Suspension
- Steering
- Frame
- Electrical System
- Appendix (Specifications & Technical Data)
- All Official Factory Supplements (Essential updates for later model years)
Why Choose This Manual? This comprehensive manual is the single most essential tool for any KLF300 owner or professional mechanic. Whether you're performing basic maintenance or a complex repair on a 1986 KLF300-A or a late-model 2006 KLF300-B, this document provides the specifications, torque values, and step-by-step instructions directly from the factory. Save time and money by doing the job right the first time.
Download Instructions for Kawasaki ATV Manual
Frequently Asked Questions - Kawasaki ATV Manual
What does this Kawasaki manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Official Kawasaki Bayou 300, KLF300 ATV Service & Repair Manual - Comprehensive Diagnostic & Maintenance Guide 1986-2004. It includes information for the following models: - Kawasaki KLF300 (1986-2006) - Kawasaki Bayou 300 (1986-2006) - KLF300-A (1986–1987), Bayou 300 - KLF300-B (1988–2006), Bayou 300 (2WD) - KLF300-C (1989–2005), Bayou 300 4x4.
Is this manual suitable for beginners?
Yes, this Kawasaki manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for ATV maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (71.25 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Kawasaki ATV manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
Customer Reviews and Feedback
Read what our customers say about this Kawasaki ATV manual and share your own experience.
Add Comment
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Comments (2)