All-Terrain Mastery: Kawasaki Lakota 300, Lakota Sport, KEF300 All Terrain Vehicle Service Manual (1995-2004)

Kawasaki Lakota 300, Lakota Sport & KEF300 Service Manual - Comprehensive Repair Guide (1995-2004)

The Kawasaki Lakota 300 Service Manual is the definitive technical resource for maintaining, troubleshooting, and repairing your All-Terrain Vehicle (ATV). This manual provides the high-level detail required by professional mechanics in a properly equipped shop, while remaining accessible enough for the dedicated owner performing their own maintenance and complex repairs.

Whether you are navigating trails or using your Lakota for utility work, this service guide ensures your machine remains in peak operating condition. It covers the entire production run from the original Lakota 300 to the later Lakota Sport performance models.

Model Applications:

This manual includes specific supplements for later production years, ensuring total coverage for the following model combinations:

• Lakota 300 (1995-1999) KEF300-A1 through KEF300-A5
• Lakota 300 (2000) KEF300-A6
• Lakota Sport (2001-2002) KEF300-B1 through KEF300-B2
• Lakota Sport (2003-2004) KEF300-B3 through KEF300-B4

Professional Technical Data & Identification:

For accurate identification and technical precision, the manual references essential specifications and serial number locations:

• Engine Type: 4-stroke, SOHC, 1-cylinder, Air-cooled
• Displacement: 290 mL
• Bore and Stroke: 76.0 x 64.0 mm
• Carburetion: Keihin CVK32
• Compression Ratio: 8.6:1
• Frame Serial Number: Located on the front frame pipe
• Engine Serial Number: Located on the right side of the crankcase
• Technical Codes: Use the KEF300-A and KEF300-B designations to identify your specific model year and technical requirements within the manual’s supplements.

Key Features for Maintenance & Repair:

• Detailed System Chapters: Organized into major systems including the Fuel System, Engine Top End, Transmission, Brakes, and Electrical System.
• Quick Reference Guide: Features black tabs on the edge of the pages to help you flip directly to the chapter you need without searching through the entire document.
• Exploded View Illustrations: Each chapter begins with detailed exploded views of components, indicating where to apply specific torque, oil, grease, or locking agents during assembly.
• Periodic Maintenance Chart: Includes a time-based schedule for vital tasks like valve clearance checks, spark plug cleaning, and engine oil changes to ensure the longest life for your vehicle.
• Special Tool References: Lists exact Kawasaki special tool numbers (e.g., Flywheel Puller 57001-1191 or Fuel Level Gauge 57001-1017) required for precision measurements and safe operation.

What's Inside:

• General Information: Model identification, general specifications, and torque values for general fasteners.
• Fuel System: Detailed procedures for the Keihin CVK32 carburetor, including pilot screw adjustment and fuel level inspection.
• Engine Top End: Comprehensive guides for cylinder head removal, valve seat repair, and piston/ring maintenance.
• Engine Left & Right Sides: Covers the recoil starter, alternator, starter clutch, and both the primary and secondary clutch systems.
• Chassis & Drive Train: Service instructions for the 5-speed plus reverse transmission, final drive chain, dual hydraulic front discs, and suspension components.
• Electrical System: Wiring diagrams, battery maintenance, and starter motor service.
• Supplements: Specific technical updates for the 2000 through 2004 model years.

By following the step-by-step instructions and adhering to the safety warnings and caution symbols throughout this manual, you can prevent costly mistakes and avoid voiding your warranty. Keep your Kawasaki Lakota 300 or Lakota Sport running like new with the only service guide you will ever need.