1994-1998 Kawasaki KX125 & KX250 Motorcycle Service Manual
Kawasaki Models Covered & Key Technical Specifications
Models: Kawasaki KX125, Kawasaki KX250
Sub-models / Variants: M1, M2, M3, M6F, EUR (Europe Model)
Model Years: 1994–1998
Technical Data:
- Engine type: 2-stroke, single cylinder, crankcase reed valve
- Cooling system: Liquid-cooled
- Displacement (KX125): 124 cm³
- Displacement (KX250): 249 cm³
- Transmission: 6-speed constant mesh (KX125), 5-speed constant mesh (KX250)
- Lubrication system: Petrol mix (32:1)
- Fuel system: Mikuni TMX38 (KX125), Keihin PWK38S (KX250)
- Front suspension: Telescopic fork (up side down)
- Rear suspension: Uni-trak/New Uni-trak swingarm
Kawasaki Manual Features & Content Preview
1994–1998 Kawasaki KX125 & KX250 Factory Service Manual
- Covers 1994–1998 Kawasaki KX125 and KX250 two-stroke competition motorcycles (M1 through M6F series variants).
- Official factory reference featuring 47 exploded-view assembly diagrams and 35 specification tables.
- Instant download directly to your account immediately after checkout.
- Re-download the file at any time with no expiration.
- Full-text search helps you track down specific part numbers or comprehensive repair data in seconds.
- Optimized layout for standard US letter and A4 printing.
- The definitive source for exacting carburetor jetting and KIPS valve operation metrics for these engines.
System Documentation and Maintenance Overview
This factory-authorized reference delivers the exact specifications required to keep the Kawasaki KX125 and KX250 performing at peak competition levels. Mechanics and dedicated DIYers will find immense value in the sheer technical depth provided here. It significantly streamlines daily workshop routines by eliminating guesswork during complex teardowns or routine servicing. You receive complete diagnostic and teardown documentation for the entire motorcycle. This includes the fuel system, cooling, engine top-end, bottom-end, transmission, brakes, and steering. The manual delves deeply into component-level details for the Kawasaki Integrated Power Valve System (KIPS) and the specific carburetor setups for both engine displacements. Please ensure you observe all manufacturer safety protocols and torque limits when working on high-performance brake or engine components to avoid component failure or personal injury.
Specification and Reference Data
Finding the right metric fast is crucial on the bench. Technical specifications are sharply categorized to provide standard values and precise service limits for vital components like the cylinder bore, piston-to-cylinder clearance, and transmission gear ratios. The 340-page workshop publication outlines critical data points essential for accurate repair work on the M-series builds. Key technical parameters detailed inside include:
- Cylinder head nut torque: Specified at 25 Nm (18 ft-lb) for the 1994–1998 Kawasaki KX125.
- Transmission oil capacity: Documented at 0.85 liters for the KX250 model.
- Standard fuel level: Listed at 10 ±1 mm above the carburetor body edge for the KX125-M1.
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