2007 Yamaha PW80 (W) Service Manual

Complete 2007 PW80 (W) documentation with carburetor specifications, autolube pump calibration, transmission oil capacity 0.75L, and CDI ignition timing 20.6 degrees BTDC. Ref: 4BC-28197-E0

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Yamaha Models Covered & Key Technical Specifications

Models: Yamaha PW80 (W)
Sub-models / Variants: 3RVL (Except for Europe), 4BCH (For Europe)
Build Years: 2007
Technical Data:

  • Engine: Air-cooled 2-stroke, reed valve, forward-inclined single cylinder
  • Displacement: 79.0 cm³ (4.82 cu.in)
  • Compression ratio: 6.60:1
  • Transmission: Constant mesh 3-speed, automatic clutch
  • Fuel tank capacity: 4.9 L (1.29 US gal)
  • Engine oil quantity: 0.95 L (1.00 US qt)
  • Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)
  • Cylinder head nut torque: 10 Nm (7.2 ft·lb)
  • Engine idling speed: 1650–1750 r/min
  • Front fork travel: 110.0 mm (4.33 in)
  • Vehicle weight (wet): 61.0 kg (134 lb)
Technical Specifications
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Document Number / Seller:
24957 / Laura King
File Size:
16.19 MB
File Type:
PDF
Language:
English
Pages:
196
Printable:
Yes
Category:
Minibike
Last updated / verified
Apr 19, 2025

Yamaha Manual Features & Content Preview

Technical Scope of the 2007 Yamaha PW80 (W) Service Manual

  • Covers 2007 Yamaha PW80 (W) youth minibikes including 3RVL and 4BCH regional configurations
  • Official Yamaha publication 4BC-28197-E0, first edition May 2006
  • Contains 196 pages of detailed component breakdowns, assembly tolerances, and maintenance intervals
  • Stored against your account so you can retrieve it after a hard-drive loss
  • Full-text search finds any part number in seconds
  • This 2006 first edition serves as the base technical reference for the PW80 (W) model-year build

Operational and Maintenance Documentation

This 2007 Yamaha PW80 (W) service manual provides specialized technical data for the 79.0 cm³ 2-stroke engine and 3-speed transmission. The document structures maintenance routines including Autolube pump stroke calibration, carburetor jetting specifications, and drive chain slack adjustment. Detailed chapters describe the chassis layout, covering front telescopic fork service, rear monocross swingarm maintenance, and drum brake shoe replacement procedures.

Specification Highlights

Technical data is provided for engine assembly and chassis geometry, ensuring accurate reconditioning. Cylinder head nut torque is specified at 10 Nm. Transmission oil capacity for a periodic change is 0.65 L. The front fork travel is documented at 110.0 mm. Valve stopper height is listed as 7.4–7.8 mm in the reed valve section. The how factory workshop documentation is structured provides further insight into these assembly standards. This 196-page Yamaha OEM manual covers the 2007 PW80 (W) minibike, documenting engine, chassis, and electrical specifications for the 3RVL and 4BCH series builds.

Manual FAQ, Purchase & Download Details

Which chapters contain technical information for the ignition, electrical system, and engine components? keyboard_arrow_down

Manual includes dedicated chapters for the electrical system and engine that provide reference values and system-specific data. These sections also contain exploded views to help identify internal parts.

Are tolerance charts and specification tables included in the document for engine and chassis systems? keyboard_arrow_down

Yes, the manual contains extensive maintenance specification tables that list technical reference categories, wear limits, and engine-related clearance values.

Is this document available as an instant download in PDF format for use on multiple devices including computers and mobile tablets? keyboard_arrow_down

Yes, the manual is delivered as an instant PDF download that can be accessed across various devices. It is provided in English to ensure full compatibility for users. Your purchase includes lifetime access to the document.

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