2001-2006 Yamaha PW80(N) Owner's Service Manual

2001-2006 PW80(N) — Owner's Service Manual, detailing engine, chassis, and electrical systems, plus maintenance and adjustments. PN 3RV-28199-8B

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Document Details

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Document Number / Seller:
24257 / Barbara Wright
File Size:
129.30 MB
File Type:
ZIP
Language:
English, German, France, multi-language)
Printable:
Yes
Category:
Motorcycle
Last updated / verified
May 28, 2025

Models Covered & Key Technical Specifications

Yamaha PW80(N) (3RV-28199-8B) — 2001-2006 Manual Coverage | Series Owner's Manual. Measured Assembly Gap: 0.6 – 0.7 mm establishes the necessary spark plug clearance. Established Load Capacity: For rider safety, 40 kg (88 lb) is the maximum weight limit. Factory Fuel Tank Capacity: With a 4.9 L (1.08 US gal) capacity, refueling is infrequent. Integral Engine Arrangement: The air-cooled, 2-stroke engine provides efficient power delivery. Operational Weight: The total dry weight is 61 kg (134 lb) for easy maneuverability. Critical Suspension: The front telescopic fork ensures stable handling and control.

Professional Workshop Service Manual & Technical Specifications

Professional Maintenance Electrical Manual: Motorcycle Yamaha PW80(N) manual, 2001-06 edition Procedure-Database

Model-Designation: 2001-2006 Yamaha PW80(N) // Equipment-Series: Motorcycle / PW80 Logic // Model-Designation: Owner's Service Manual.

Table of Specifications

Specification Operational-Logic Logic
Engine Type Air-cooled, 2-stroke Induction
Displacement 79.5 cm³ (4.87 cu in) Kick starter
Fuel Capacity 4.9 L (1.08 US gal) Reserve 1.0 L (0.22 US gal)
Oil Capacity 0.95 L (1.00 US qt) SE motor oil
Dry Weight 61 kg (134 lb) N/A

TOC Summary

The documentation is partitioned into sections covering:

  • General Information
  • Periodic Maintenance and Adjustment
  • Engine and Carburetor Service
  • Chassis Components
  • Specifications and Definitions

OEM guidelines are included for basic operation and maintenance of your Yamaha PW80(N). This manual details the systems, procedures, and specifications necessary for routine upkeep. It provides a comprehensive overview of the vehicle's components and their functions, ensuring you can operate and maintain your motorcycle with confidence. Analytically requiring proper care, the manual helps prolong the life of your machine through timely servicing.

Torque specifications are documented for critical fasteners throughout the chassis and engine to ensure proper clamp load consistency.

FAQ

Confirm the **recommended** diagnostic procedures for starting issues. keyboard_arrow_down
  1. Fuel: Check fuel tank, turn fuel cock to "ON". If no fuel, supply. If fuel present, check fuel flow. If cock is clogged, clean. If engine still won't start, proceed to compression check.
What tools are **calibrated** for fluid capacity requirements? keyboard_arrow_down

0.95 L (0.84 Imp qt, 1.00 US qt) is the total capacity for engine oil, requiring Yamalube 2-S or equivalent 2-stroke engine oil.

Identify the **applicable** component identification for the air filter. keyboard_arrow_down

The air filter element is a paper type and requires cleaning every 20-40 hours of operation or as needed, depending on conditions. Refer to page 39 for detailed cleaning instructions.

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Reviews (3)

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Rated 4 out of 5 stars
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This manual has been incredibly helpful for my PW80 maintenance. The download process was smooth, and I received the link in my email right away! Great service!
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The manual is very detailed, making repairs straightforward. Customer support was quick to respond when I had a query about the download. Highly recommend!