2001-2006 Yamaha PW80(N) Owner's Service Manual

Technical Scope for the 2001–2006 Yamaha PW80(N)

• Covers 2001–2006 Yamaha PW80(N) off-road motorcycles designed for entry-level riders
• Original OEM publication P/N 3RV-28199-8B, first edition May 2000
• Contains 80 pages of technical references, exploded-view schematics, and maintenance procedures
• File link appears in your order confirmation straight away
• OCR text layer lets you jump to a torque spec by keyword
• Laid out for standard letter and A4 printing
• This 2000 first edition is the primary reference manual for the 2001–2006 production cycle of the PW80(N) air-cooled two-stroke engine

Operational and Maintenance Coverage

The 2001–2006 Yamaha PW80(N) owner's service manual serves as a reference for routine maintenance and minor mechanical adjustments. This official publication documents key system specifications, including control functions, pre-operation checks, and periodic maintenance intervals. Detailed sections illustrate engine, chassis, and electrical component identification, providing clarity on the machine's configuration for owners and technicians. The text also summarizes assembly and disassembly logic for common service items, focusing on maintaining the integrity of the air-cooled power plant and the monocross suspension system.

Technical Data Preview

The manual provides essential fluid capacities, stating transmission oil change volume at 0.65 liters for periodic replacement. Spark plug electrode gap is specified at 0.6–0.7 mm, with a tightening torque of 25 Nm in the engine data section. Coolant system capacity is not applicable to this air-cooled unit, though the fuel tank capacity is documented at 4.9 liters for extended ride time. Ignition timing is officially listed at 20.6° at 4,000 r/min in the engine timing data.

Additional sections offer reference for the power reduction plate, a critical safety feature intended for young riders until they achieve proficiency. Torque values are provided for major fasteners, including the 60 Nm specification for the rear wheel axle nut. Readers looking for guidance on what an OEM service publication covers will find detailed tables for chassis and engine maintenance intervals. Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions. An official 80-page Yamaha OEM owner's service manual covering the 2001–2006 Yamaha PW80(N), documenting engine, chassis, electrical, and maintenance specifications for this two-stroke mini-bike.