1998-2005 Yamaha PW80(L) Owner's Service Manual

Repair guide for all PW80(L) configurations. This manual details features, operation, and inspection items for your vehicle, referencing part number 3RV-28199-8A.

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Yamaha 1998-2005 Yamaha PW80(L) Owner's Service Manual manual page preview - page 1 of Yamaha PW80 L 1998 190 pages
Yamaha PW80 N 2000 191 pages
Yamaha PW80 P 2001 193 pages
Yamaha PW80 R 2002 191 pages
Yamaha PW80 T 2004 191 pages
Yamaha PW80 V 2005 193 pages

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Document Details

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Document Number / Seller:
24438 / Rebecca Moore
File Size:
103.57 MB
File Type:
ZIP
Language:
English, French, German
Pages:
Yamaha PW80 L 1998 190 pages , Yamaha PW80 N 2000 191 pages , Yamaha PW80 P 2001 193 pages , Yamaha PW80 R 2002 191 pages , Yamaha PW80 T 2004 191 pages , Yamaha PW80 V 2005 193 pages ,
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jan 11, 2026

Models Covered & Key Technical Specifications

Yamaha PW80(L) (3RV-28199-8A) Manual: 1998-2005 PDF Download

Yamaha PW80(L) (3RV-28199-8A) : 1998-2005

  • Certified Play Limits: 0.2 mm (0.008 in) governs the allowable movement in the clutch assembly.
  • General Electrical Specs: For proper operation, 20.6° at 4,000 r/min establishes the ignition timing.
  • Design Climate Specs: The machine requires 20°C (68°F) for optimal ignition coil resistance specification.
  • Engineered Travel Rate: The rear wheel travel is 95 mm (3.7 in) to ensure smooth riding.
  • Verified Print Quality: The spark plug gap is set to 0.6 – 0.7 mm (0.024 – 0.028 in) for optimal combustion.
  • Factory Spacing Data: The front brake free play is 5-8 mm (0.20-0.31 in) to ensure responsiveness.

Professional Workshop Service Manual & Technical Specifications

Yamaha PW80(L) Owner's Service Manual: 1998-2005 PDF Download Knowledge-Base

System-Identifier: PW80(L) // Series-Validation: Motorcycle / Engine Logic // System-Identifier: Electrical-Component Data.

Technical Specifications Overview

Performance-Element Operational-Logic Logic
Overall Length 1,540 mm (60.6 in) Dimensions
Overall Width 640 mm (25.2 in) Dimensions
Seat Height 635 mm (25.0 in) Dimensions
Wheelbase 1,055 mm (41.5 in) Dimensions
Minimum Ground Clearance 185 mm (7.3 in) Dimensions
Engine Type Air-cooled 2-stroke, gasoline, torque induction Engine
Oil Capacity 0.95 L (0.84 Imp qt, 1.00 US qt) Engine Oil
Fuel Tank Capacity 4.9 L (1.08 Imp gal, 1.29 US gal) Fuel

Systematizing the service groups into the following: Service procedures are documented for engine removal and installation. Calibration requirements are specified for the carburetor and throttle linkage. Electrical system documentation covers ignition timing, CDI unit, and magneto testing. Suspension service documentation covers front and rear suspension adjustments. Disassembly instructions are documented for the crankcase and transmission. ...documents torque specifications for the clutch assembly to ensure proper dynamic load distribution.

FAQ

What components have **documented** safety precautions? keyboard_arrow_down

133 pages are dedicated to troubleshooting, including safety precautions for the entire machine, ensuring safe operation and maintenance procedures.

Confirm the **precise** lubrication requirements. keyboard_arrow_down

SAE 10W30 motor oil is recommended for various lubrication points, including the brake lever pivots and throttle cable, as detailed on page 33.

What tools are needed for **proper** testing parameters? keyboard_arrow_down

A Dial Gauge (P/N 90890-03097), Inductive Timing Light (P/N 90890-03141), and Rotor Holding Tool (P/N 90890-01235) are essential for accurate testing of engine and chassis components.

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Reviews (5)

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This manual is an essential tool for anyone with a PW80. I had no issues during the download, and the support team was very helpful when I reached out!
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This manual has everything I needed to service my PW80. The download process was quick and easy, and support answered my questions promptly!
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Rated 4 out of 5 stars
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I found this manual very detailed and easy to follow. The email delivery was smooth, and I appreciate the quick response from customer support!
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The service manual is well-organized and covers all aspects of maintenance. Downloading it was hassle-free, and the customer service was top-notch!