1987-1990 Suzuki LTR 500, LT 500R QuadZilla service manual

Product Information

Table of Contents

1. General Information

• 1.1 How to Use This Manual
• 1.2 General Safety
• 1.3 Serial Number Locations
• 1.4 Specifications

2. Periodic Maintenance

• 2.1 Maintenance Schedule
• 2.2 Engine Oil
• 2.3 Air Filter
• 2.4 Spark Plug
• 2.5 Valve Clearance

3. Engine

• 3.1 Removal and Installation
• 3.2 Disassembly
• 3.3 Inspection and Repair
• 3.4 Reassembly

4. Fuel System

• 4.1 Carburetor Adjustment
• 4.2 Carburetor Disassembly and Reassembly
• 4.3 Fuel Tank and Fuel Valve

5. Cooling System

• 5.1 Radiator
• 5.2 Cooling Fan
• 5.3 Coolant Replacement

6. Chassis

• 6.1 Front Suspension
• 6.2 Rear Suspension
• 6.3 Wheels and Tires
• 6.4 Brakes
• 6.5 Steering

7. Electrical System

• 7.1 Ignition System
• 7.2 Charging System
• 7.3 Starter System
• 7.4 Lights
• 7.5 Wiring Diagrams

8. Troubleshooting

• 8.1 Engine Troubleshooting
• 8.2 Fuel System Troubleshooting
• 8.3 Cooling System Troubleshooting
• 8.4 Electrical Troubleshooting
• 8.5 Chassis Troubleshooting

9. Special Tools

• 9.1 Tool List and Usage

10. Service Information

• 10.1 Tightening Torque
• 10.2 Service Data
• 10.3 Sealant and Adhesives

11. Index

The 1987-1990 Suzuki LTR 500, LT 500R QuadZilla service manual is an essential tool for mechanics, technicians, and owners. It provides detailed information on maintenance, repair, and troubleshooting procedures, including service data and specifications, to ensure the proper care and operation of the vehicle.

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