Komatsu PC20-6 / PC30-6 / PC40-6 Shop Manual

Comprehensive repair and service guide covering PC20-6, PC30-6, and PC40-6 mini excavators. Essential for maintenance and diagnostics. Part Number SEBM020R0604.

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Document Details

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Document Number / Seller:
30711 / Andrew Peterson
File Size:
16.59 MB
File Type:
PDF
Language:
English
Pages:
345
Printable:
Yes
Category:
Mini Excavator
Last updated / verified
Oct 4, 2025

Models Covered & Key Technical Specifications

Komatsu Mini Excavator Shop Manual: PC20-6, PC30-6, PC40-6 - Repair & Service Guide

Komatsu PC20-6, PC30-6, PC40-6 (SEBM020R0604) -- Serial Numbers 10001 and up Service Documentation | Reference Edition.

  • Prescribed Fastening Values: 13.2 Nm establishes the standard tightening torque for M8 bolts.
  • Standard Threaded Fastener Data: For M12 bolts, 112 ± 9.8 Nm specifies the appropriate torque.
  • Core System Fill: The hydraulic tank requires 45 L to reach optimal operating capacity.
  • Rated Power Framework: 25 kg/cm² signifies the standard hydraulic pressure for the PC40-6 model.
  • Technical Throughput Data: The engine operates at 900 +100/-0 rpm under standard conditions.
  • Advanced Output Density: 0.5 mm defines the allowable valve clearance for the exhaust side of the PC40-6.

Professional Workshop Service Manual & Technical Specifications

Komatsu Mini Excavator Shop Manual: PC20-6, PC30-6, PC40-6 - Comprehensive Repair & Service Procedures

Calibration-Scope: PC20-6, PC30-6, PC40-6 // Performance-Values: Mini Excavator / Hydraulic System Logic // Design-Core: Service Manual.

Specification Technical-Path Calibration-Data
Engine Speed Low Idling 900 +100/-0 rpm
Valve Clearance Intake Valve 0.2 mm
Compression Pressure At low idling (SAE10W, min. 80°C) Min. 1.5 kg/cm²
Fuel Injection Timing Compression B.T.D.C. 21 ± 1 degree
Hydraulic Tank Capacity PC20-6 50 L
Swing Machinery Assembly PC40-6 35 kg

Outlining the operational framework across the "Structure and Function", "Testing and Adjusting", "Disassembly and Assembly", and "Maintenance Standard" sections. This manual provides a detailed overview of the machine's systems and components.

Structure and Function Overview

This section details the internal workings of key components like the power train, swing circle, and hydraulic systems, including diagrams and explanations.

Testing and Adjusting Procedures

Guidance is provided for engine checks, hydraulic pressure measurements, and fuel injection timing adjustments, ensuring optimal performance and diagnostics.

Disassembly and Assembly Instructions

Step-by-step procedures for removing and installing major components such as the engine, swing motor, and hydraulic cylinders are documented.

Maintenance Standards

This part of the manual outlines the judgment standards for inspecting disassembled parts and critical wear limits.

The document references torque specifications for critical components like cylinder head bolts to ensure proper seal compression uniformity.

FAQ

What **documented** safety precautions are included for operating the swing motor? keyboard_arrow_down

35 kg is the standard weight for the swing motor assembly, with specific safety precautions for handling and installation detailed.

Confirm the **precise** lubrication requirements for the swing machinery. keyboard_arrow_down

Grease (G2-LI) is specified for the swing circle inner teeth, and Adhesive (LT-2) for the swing circle mounting bolt.

What tools are required for **proper** testing of hydraulic pressure? keyboard_arrow_down

A hydraulic pressure tester A (350 kg/cm²) and specific plug fittings (PT 1/8) are required for accurate hydraulic pressure testing.

Identify the **standard** diagnostic procedures for troubleshooting the travel system. keyboard_arrow_down

Pages 20-48 through 20-49 detail the standard diagnostic procedures for troubleshooting travel system issues, including specific checks for defective travel motors and relief valves.

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Rated 4 out of 5 stars
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The download process was seamless and the manual itself is incredibly detailed. Highly recommend for anyone working with Komatsu machinery!