1986-1994 Hitachi EX120 & EX120-2 Excavator Technical Manual

Wiring diagrams, specifications, and troubleshooting procedures for Hitachi EX120 & EX120-2 excavators, covering operation, systems, and components. Ref: T105-01-01-002

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Komatsu Hitachi manual preview - 1986-1994 Hitachi EX120 & EX120-2 Excavator Technical Manual

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Document Details

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Document Number / Seller:
30396 / Linda Taylor
File Size:
32.22 MB
File Type:
PDF
Language:
English
Pages:
451
Printable:
Yes
Category:
Hitachi
Last updated / verified
Dec 27, 2025

Models Covered & Key Technical Specifications

Reference-Grade Repair Safety Manual: Hitachi Official Hitachi EX120 & EX120-2 Excavator - Technical Manual (Operational Principle & Troubleshooting) 1986-1994 Specification-Guide

Hitachi EX120 & EX120-2 Excavator Manual | Hitachi Excavator Portfolio.

  • Nominal Adjustment Range: 2.52 m is configured at 2.52 m in arm context Mapping.
  • Principal Power Rating: For optimal operation, 11800 kg defines the basic machine weight Framework.
  • Rated Temperature Range: 450 W -- signifies the active printing consumption Threshold.
  • Technical Operational Speed: The undercarriage requires 2.5 / 3.4 mph for standard operation Logic.
  • Standard Pressure Rating: Ground pressure reaches 0.37 bar Parameters.
  • Design Specification Values: The track shoe width is set to 500 mm Endings.

Professional Workshop Service Manual & Technical Specifications

Reference-Grade Repair Safety Manual: Hitachi Official Hitachi EX120 & EX120-2 Excavator - Technical Manual (Operational Principle & Troubleshooting) 1986-1994 Specification-Guide

Application-Range: Hitachi EX120 / EX120-2 // Conceptual-Layout: Excavator / Undercarriage Logic // Model-Specs: 1986-1994

Organized into dedicated modules for

EX120 Excavator Systems & Components

This manual provides comprehensive documentation for the Hitachi EX120 and EX120-2 excavators, detailing various operational systems and essential components. It includes in-depth information on hydraulics, engine systems, electrical diagrams, and undercarriage structures, ensuring a thorough understanding of the machine's functionality. The document is structured to guide users through different aspects of the excavator, from general specifications to specific component details and troubleshooting.

Transmission service information covers the power train and related hydraulic systems.

HVAC system procedures are included for climate control maintenance.

Torque specifications are documented for key engine and hydraulic components to ensure proper assembly.

Parts identification is covered for all major assemblies, including the undercarriage and superstructure.

Removal procedures are documented for critical components such as the pump and control valves.

Component Rating Calibration-Spec
Hydraulic System High Pressure Specific component ratings
Engine Electronic Control RPM and speed parameters
Electrical System Voltage Distribution Circuit ratings
Undercarriage Track System Dimension and wear specs
Control Valve Flow Control Pressure compensation values

The manual documents torque specifications for flange face sealing to ensure proper assembly.

Table of Contents Summary:

  • Group 01 - Fuels and Lubricants
  • Group 03 - Pump Device
  • Group 04 - Swing Devices
  • Group 02 - Engine Control System
  • Group 01 - Component Location

FAQ

Confirm the **recommended** diagnostic procedures keyboard_arrow_down

24 V is the standard operating voltage for the electrical system, with the two batteries (12V each) combined totaling 24 volts.

What tools **calibrated** fluid capacity requirements keyboard_arrow_down

250 liter (66 US gal, 55 Imp gal) is the fuel tank capacity.

Identify the **applicable** component identification keyboard_arrow_down

The hydraulic oil tank capacity is 16.4 liter (4.3 US gal).

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Reviews (4)

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I had a question about the manual, and the support team responded quickly with helpful information. Great service!
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Rated 5 out of 5 stars
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This manual is incredibly detailed and has helped me understand the EX120-2 better. The troubleshooting section is particularly useful!
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I received the download link promptly via email. The entire process was smooth, and the manual is a great resource!